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If not cleaned immediately after use, soak in a hot PBW (Powdered Brewery Wash) solution for ½ to 
1hr, then rinse thoroughly with hot tap water.  If you have the means to circulate hot PBW through 
the exchanger this will result in a more thorough cleaning.  Circulate in both directions. 

 

Clean with mild citric or phosphoric acid solution as recommended to remove water salts 

 

Sanitize with the fittings up to ensure that all air is purged from the system 

 

Remove and sanitize adapter fittings after each use 

 

Ensure hoses, pump and other drain fittings are properly sanitized before use 

 

Boiling the exchanger before use will sterilize the unit, but if properly cleaned immediately after use 
this is not necessary. 

 
Estimating Performance: 
 
The graph below is used to predict the gallons per minute (gpm) of wort you'll be able to chill from boiling 
down to 20°C (68

o

F)  (ideal fermentation start temp) using water from your garden hose as the cooling 

media.  Wort specific gravities above 1.040 will perform slightly lower than the graph.  Specific gravities 
below 1.040 will perform slightly better than the graph.  Note that small changes in inlet cooling water 
temperature and flow can have a large impact on the wort outlet temperature and flow. 

Therminator Performance Data

1.040 S.G. 68 F Wort Outlet Temp

50

52

54

56

58

60

62

64

66

68

0.0

0.5

1.0

1.5

2.0

2.5

Wort Flow (gpm)

C

o

o

li

n

g

 W

a

te

T

e

mp

 (

F

)

Tolerance: 

+/- 0.2 gpm
+/- 2 F

3 gpm

5 gpm

2 gpm

 

 

1) Measure the cooling water flow rate in your brewery using a bucket of known volume and a stopwatch.  
Divide the gallons by the minutes (gal/min).  Then measure the cooling water temperature using an 
accurate digital type thermometer. Record these values. Note: these values will change throughout the 
year. 

2) Choose either the 5.0 gpm, 3.0 gpm, or 2.0 gpm line that best matches your cooling water flow rate.  If 
your flow lies between these lines, it is acceptable to interpolate between them. 

3) Go to the point on the Y-axis labeled "Cooling Water Temp (F)" to your cooling water temperature 
measured in step (1). 

Summary of Contents for Therminator 057.029.1

Page 1: ...on Sections labeled Caution can lead to equipment damage or unsatisfactory performance of the equipment Please read these sections thoroughly and if you have any questions contact your retailer or Blichmann Engineering before use Assembly Threaded fittings The TherminatorTM utilizes NPT National Pipe Taper male threads for the wort side of the exchanger top fittings on the back and front of the ex...

Page 2: ...per braze material Powdered Brewery Wash is just as effective and MUCH safer to use Any other non chlorine sanitizer is acceptable to use IodophorTM or StarSanTM see warning below both work very well and do not require rinsing Prior to the first use soak the unit in PBW Powdered Brewery Wash with the fittings facing up so all air is purged from the exchanger and all surfaces get wetted Rocking the...

Page 3: ...tallation Operation For the exchanger to perform properly it is critical that all surfaces of the exchanger be continuously flooded with cooling water and wort If air is trapped in the unit not only will the exchanger performance drastically drop but also you will be oxidizing your wort It is also permissible to operate the unit with the fittings facing vertically but the wort inlet should be faci...

Page 4: ...ng water on to the maximum flow rate which will purge all air from the water side of the exchanger Slowly increase the hot wort flow rate until you reach the desired outlet temperature If using the ThruMometerTM in line thermometer and you never see a change in color on the thermometer elements carefully touch the side of the ThruMometerTM and determine if the temperature is above 88oF or below 58...

Page 5: ...Use graph on page 6 to estimate flow capacity with the cooling water temperature and flow rate in your brewery Water supplies change temperature depending on the season and flow can change with varying system water usage For gravity drain systems you may not be able to meet the maximum flow needed based on available elevation of the brew pot and restriction of the brew pot drain and hoses The exch...

Page 6: ...arden hose as the cooling media Wort specific gravities above 1 040 will perform slightly lower than the graph Specific gravities below 1 040 will perform slightly better than the graph Note that small changes in inlet cooling water temperature and flow can have a large impact on the wort outlet temperature and flow Therminator Performance Data 1 040 S G 68 F Wort Outlet Temp 50 52 54 56 58 60 62 ...

Page 7: ...e to use TeflonTM thread sealing tape where recommended Blichmann Engineering is not responsible for incidental or consequential damages arising from use or misuse of this product This product is intended for home use only No warranty or guarantee of suitability express or implied is given for commercial use of this product Blichmann Engineering must be notified within 7 days of the ship date of a...

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