background image

 
 

threads!  Threads, once galled, will not come apart!  The key to long thread life is not over tightening, and 
using an adequate amount of thread sealing tape.  If you are using brass or plastic adapter fittings, the use 
of thread sealing tape is still recommended, but optional.  No sealing tape is needed on the cooling water 
side of the exchanger since it employs non-tapered garden hose threads. 

 
Warning:

 Always properly secure all hoses with hose clamps or appropriate clamping device for the 

adapter fittings you are using 

before use

.  Use hose rated for the pressure and temperature of the wort 

and cooling water.  Failure to do so can result in a hose coming off during use possibly causing severe 
burns and or property damage.  See Fig. 1 for typical installation of hoses.  

 
Mounting Bracket: 
 

The unit is supplied with a heavy gauge stainless steel “universal” mounting bracket.  It can be installed 
facing forward, to the rear, facing up or down to best meet your needs.  Install the bracket between the 
nuts as shown in Fig. 2 below.  Do not mount the unit by the fittings! 
 

    

 

 

 

 

 

 

 

 
 
Cleaning & Sanitation: 

 

Caution:

 

do 

NOT

 use any cleaner or sanitizer containing 

chlorine

 such as bleach.  Over time, this will 

pit and erode stainless steel.  DO NOT use caustic (lye, Drain-o etc) to clean the chiller – these cleanerswill 
damage the copper braze material.  Powdered Brewery Wash is just as effective and MUCH safer to use.  
Any other non-chlorine sanitizer is acceptable to use. Iodophor

TM

 or StarSan

TM

 (see warning below) both 

work very well and do not require rinsing. 

 

Prior to the first use, soak the unit in PBW (Powdered Brewery Wash) with the fittings facing up so all air is 
purged from the exchanger and all surfaces get wetted.  Rocking the unit side-to-side will purge any 
entrapped air.  Rinse well and then soak in a solution of your favorite non-chlorine sanitizer.  Drain and 
allow to drip-dry.  

Do not store the unit full of sanitizer

, and do not soak for extended periods in 

cleaning solutions (1/2 to 1 hour is usually plenty). 
 
Before each use: If properly cleaned after the previous use, all that is 
required is to soak the exchanger in a sanitizing solution.  Iodophor, 
StarSan or similar no-rinse sanitizers work well.  Soak it with the 
fittings facing up so all air is purged from the exchanger and all 
surfaces get wetted.  Rocking the unit from side to side will help 
purge any remaining air from the exchanger.  Drain thoroughly.  
 
After each use: 

Immediately after use

, rinse the wort side of the 

exchanger with hot tap water utilizing a hose/faucet adapter (not 
included, but available from Blichmann Engineering as an accessory 
item) as shown in Fig. 3.  Rinse in the 

opposite

 direction of normal wort flow first to expel any hop or trub 

Fig. 1 

Fig. 2 

Fig. 3 

Shown with optional Blichmann Engineering 
QuickConnector

TM

 fittings on the wort in/out.

  

Summary of Contents for Therminator 057.029.1

Page 1: ...on Sections labeled Caution can lead to equipment damage or unsatisfactory performance of the equipment Please read these sections thoroughly and if you have any questions contact your retailer or Blichmann Engineering before use Assembly Threaded fittings The TherminatorTM utilizes NPT National Pipe Taper male threads for the wort side of the exchanger top fittings on the back and front of the ex...

Page 2: ...per braze material Powdered Brewery Wash is just as effective and MUCH safer to use Any other non chlorine sanitizer is acceptable to use IodophorTM or StarSanTM see warning below both work very well and do not require rinsing Prior to the first use soak the unit in PBW Powdered Brewery Wash with the fittings facing up so all air is purged from the exchanger and all surfaces get wetted Rocking the...

Page 3: ...tallation Operation For the exchanger to perform properly it is critical that all surfaces of the exchanger be continuously flooded with cooling water and wort If air is trapped in the unit not only will the exchanger performance drastically drop but also you will be oxidizing your wort It is also permissible to operate the unit with the fittings facing vertically but the wort inlet should be faci...

Page 4: ...ng water on to the maximum flow rate which will purge all air from the water side of the exchanger Slowly increase the hot wort flow rate until you reach the desired outlet temperature If using the ThruMometerTM in line thermometer and you never see a change in color on the thermometer elements carefully touch the side of the ThruMometerTM and determine if the temperature is above 88oF or below 58...

Page 5: ...Use graph on page 6 to estimate flow capacity with the cooling water temperature and flow rate in your brewery Water supplies change temperature depending on the season and flow can change with varying system water usage For gravity drain systems you may not be able to meet the maximum flow needed based on available elevation of the brew pot and restriction of the brew pot drain and hoses The exch...

Page 6: ...arden hose as the cooling media Wort specific gravities above 1 040 will perform slightly lower than the graph Specific gravities below 1 040 will perform slightly better than the graph Note that small changes in inlet cooling water temperature and flow can have a large impact on the wort outlet temperature and flow Therminator Performance Data 1 040 S G 68 F Wort Outlet Temp 50 52 54 56 58 60 62 ...

Page 7: ...e to use TeflonTM thread sealing tape where recommended Blichmann Engineering is not responsible for incidental or consequential damages arising from use or misuse of this product This product is intended for home use only No warranty or guarantee of suitability express or implied is given for commercial use of this product Blichmann Engineering must be notified within 7 days of the ship date of a...

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