PAGE 14
OM-9703
Date Printed: Thursday, July 05, 2007
Revision Date: March 6, 2006
15. Locate the burner switch/piezzo button assembly secured adjacent to the valve. Cut the tie wrap and move the assembly
over to the right shroud and line up the two hole two holes on the switch bracket with the holes on the top lip of the right
shroud. Secure with two screws
16. At this point in time it is necessary to determine which side of the shroud the fan cord will come out of. Two wire support
brackets are included in the insert kit. These attach to the left and right side of the fan box with two screws. If the cord is
to be routed out of the left side, it is necessary to install only one support bracket. If fan cord is to be routed out the right
side then both support brackets must be installed.
(Fig. 32,34, p. 12)
17. Install bracket(s) and secure with two screws.
18. Locate the two screw holes on the back of the fan box. One is on the lower left and one is on the lower right. Secure cord
with the plastic cable clamp provided on the appropriate side.
19. Connect the fan and snap disc wires to the rheostat located on the left side of stove. Install rheostat knob.
20. Secure the wires to the wire support bracket using a tie wrap routed through each hole in the bracket.
NOTE: IF FAN CORD IS ROUTED ON THE LEFT SIDE, SECURE FAN CORD ALONG WITH RHEOSTAT AND SNAP DISC WIRES. IF ROUTED OUT
THE RIGHT SIDE, SECURE TO WIRE SUPPORT BRACKET ON THE RIGHT SIDE.
21. You may position the unit in your existing masonry or listed zero clearance fire place at this time. If your hearth is lower
than the bottom of the fire place you must install the leveling bolts provided in the insert kit. Spin a lock nut onto each bolt.
Locate a threaded hole underneath the front bottom portion of the fire box; one on the left, one on the right.
Insert each
bolt and adjust as needed. Be sure to tighten the lock nut against the bottom of the fire box.
NOTE: If the bolts included in the kit are not long enough, you can obtain the appropriate length at your local hardware store. You can also purchase a
Hearth Ext. Kit from your Dealer
WARNING! INSERT IS FRONT HEAVY- USE CAUTION WHEN INSTALLING . TWO PEOPLE ARE RECOMMENDED TO
PERFORM THIS TASK
22. Connect the 1/2” flex gas supply line to the valve.
NOTE: The 9703 fire box comes with a wall Thermostat. The leads should be hooked up to the terminals on the valve labeled “TH TP” and “TH”.
(See p. 20) Use 18 gauge or better wire.
23. Connect either single wall or flex pipe to the flue collar. *Slide pipe inside flue collar. Fasten with 3 screws through the 3
holes punched in the flue collar.
24. Secure outer top to the main shroud with five screws. Position the back of top against the main shroud and line up the
corresponding holes. The screws will pass through the back of the shroud then into the top.
(Fig. 35, p. 12)
25. Locate the two brackets that hold the decor above the viewing door. Note that there is an empty slot on each bracket. This
is where the bottom lip on the front of the outer top will engage.
26. Position the main shroud in front of the stove at a 45 deg. angle (top towards you). Engage the bottom “legs” of the
shroud around the outside of the lower left and right shrouds.
(Fig. 36, p. 12)
27. Tilt the main shroud upward and engage the bottom inside lip of the outer top into the empty slots on the decor brackets.
Square up the main shroud to the fire box.
(Fig. 37, p. 12)
28. Open the left shroud door. Note the holes now lined up to the right of the magnetic catch. Secure the main shroud to the
upper shroud bracket with one screw. Repeat with the right side.
29. Locate two access holes above the fan cord exits on both left and right sides of the main shroud. Pass a screw through
the access hole, through the second hole in the main shroud, and tighten to the lower shroud. Repeat with second screw.
30. Repeat with opposite side.
31. Take the fan cord and push it up into the exit hole on the side of the shroud. Wrap the strain relief around the cord,
compress the top and bottom with a pair of pliers,(see illustration to the right) and push into the hole. Push insert flush
against fire place.
*
Z9723 - 9703 PEGASUS INSERT KIT ASSEMBLY INSTRUCTIONS
