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3. Safety 

 

Warning! 

Read all safety warnings and all instructions.  

Failure to follow the warnings and 

instructions may result in electric shock, fire, explosions and / or serious injuries.  
 
Only authorized and trained personnel may operate this machine. This machine is not 
intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack 
of experience and knowledge. 
 
It is the responsibility of the user to analyse the surface to be treated. The surface may not contain any 
substances which could pose a fire-, explosion- or health risk when treated. The user should make a risk 
assessment on the basis of the information obtained about the surface to be treated and take proper 
precautions for the work to be performed. 
In case of any inappropriate usage, improper operation or repair, the producer shall be exempt from liability. 

 

3.1 

Work area safety 

a)

 

Do not use the machine in rain, damp or wet locations. 

b)

 

Avoid dangerous environments:

 do not work in the presence of explosive atmospheres, in the 

presence of flammable liquids, gases or dust. Remove materials or debris that may be ignited by sparks. 

c)

 

Make sure there is enough ambient light on the work area. Cluttered or dark areas invite accidents. 

d)

 

Only use the machine when it is parked on a flat, horizontal surface. 

e)

 

Keep children and bystanders away while operating the machine. They are likely not to foresee the 
potential dangers of the machine. Distractions could cause you to lose control of the machine.  

f)

 

Persons who are not operating the machine must not be permitted to stay in the surrounding area of at 
least 5 meter from the machine. 

g)

 

Secure the work area around the machine in public areas providing an adequate safety distance from the 
machine. Use a red and white safety chain and danger sign to enclose the work area. 

h)

 

It is necessary to provide for an adequate air change rate L in the room if the exhaust air is returned to 
the room. Comply with the National regulations. 

i)

 

Never use the machine when the surface

 

is not clear and if there is a risk of stumbling or tripping. 

j)

 

Remove electrical cables and dust hose from the surface to be treated.  

k)

 

Make sure that there are no cables or hoses in the driving direction of the machine. 

l)

 

Make sure that there is nothing standing or situated on the surface to be treated. 

m)

 

Make sure the machine can travel over all inequalities on the surface, small inequalities like weld seams or 
(floor) joints are no barriers for the machine. 

n)

 

Never operate the machine when workplace is wet. Never stay in the rain with the machine. 

o)

 

Check if there are any obstacles that can snag the cables when the machine is moving. 

p)

 

Warning!  
Make sure that the surface to be treated does not contain dangerous materials such as: 
- combustible or explosive dusts or substances. 
- carcinogenic or pathogenic substances. 

q)

 

Secure the work area around the machine in public areas providing an adequate safety distance from the 
machine. Use a red and white safety chain and danger sign to enclose the work area. 

 

3.2

 

Electrical safety 

a)

 

Use only extension cables for extending the main cable that are sized and marked in accordance with the 
overall power consumption of the machine. 

Do not use damaged extension cables.

 

b)

 

Electrical cables must be rolled entirely off of the reels. 

c)

 

Any damage to the electric cables and/or electrical components is not permitted. 

d)

 

If the power supply cable or plug is damaged, it must be replaced immediately. Only use original Blastrac 
parts. 

e)

 

The voltage on the identification plate must comply with the power supply. 

f)

 

The extension lead may only be used for Blastrac machines with the correct power consumption. 

g)

 

Use an electrical power supply connection with earth connection and earth leakage circuit breaker. 

h)

 

The circuit breaker of the power supply must have a ‘’D’’ characteristic. Circuit breakers with a “C” or “B” 
characteristic can give problems when switching the machine on. 

i)

 

Keep the machine original; The machine is always equipped with an earthed connection, do not 
change this

 and always use earthed cables with an earthed plug. 

Summary of Contents for BDC-66

Page 1: ...Original instructions in English Any other language is a translation of the original instructions OPERATING INSTRUCTIONS BDC 66 VERSION 1 5...

Page 2: ...n By competent person Inspection before initial operation on __________________________________________ By __________________________________________ Date of initial operation ________________________...

Page 3: ...perating 14 5 1 Before switch on 14 Extension lead 14 Checking correcting the turning direction 14 5 2 Starting stopping the machine 14 5 3 Working with the machine 14 5 4 Interrupting work 15 5 5 Emp...

Page 4: ...or removing noncombustible non explosive dust or substances The BDC 66 must not be used for pathogenic or carcinogenic substances like asbestos Do not use the machine in the presence of dangerous atmo...

Page 5: ...system The conditioned air then passes a control valve which regulates the system pressure and then builds up pressure in the pulse tank The pressurized air is used to generate a pulse of air which cl...

Page 6: ...mply with the National regulations i Never use the machine when the surface is not clear and if there is a risk of stumbling or tripping j Remove electrical cables and dust hose from the surface to be...

Page 7: ...ry Keep your hair clothing and gloves away from moving parts c Personnel must tie back long hair and not wear loose clothing or jewellery including rings d Stay alert watch what you are doing and use...

Page 8: ...t and horizontal surface before operation w The machine must be braked by actuating the levers on the wheels with brakes x Do not allow the operation of the machine while it is moving during operation...

Page 9: ...hine i Before every use check the lifting eye and welds for deformation damages cracks corrosion and wear j Only lift the machine on the lifting eye Page 5 item 10 k When lifting the machine from the...

Page 10: ...CE mark on this machine Wear protecting gloves Safety shoes obliged Consult the manual before operating the machine Name address and CE mark The machine type The net weight of the machine in kilogram...

Page 11: ...ty functions and operating functions must work correct Check all screws and other fasteners for tightness No loose bolts and or nuts are permitted Check the electrical components cables and connection...

Page 12: ...utton cuts off all power to the machine and the extension lead Turn to unlock 7 Extension lead The extension lead on the vacuum cleaner may only be used as an extension lead for Blastrac machines Cont...

Page 13: ...the dust hose The machine should only be moved around when the dust hose and power supply cable are disconnected WARNING Always make sure all rotating parts have come to a complete standstill and the...

Page 14: ...pressing the fan OFF and compressor OFF buttons Check the rotating direction of the fan motor indicated with an arrow Correcting the turning direction of the motors Switch off all motors and put the...

Page 15: ...dust mask of at least class FFP3 The level of the dustbin must be regularly checked The periods are dependent on the type of surface preparation being carried out Safety precaution Pay attention to th...

Page 16: ...ses on the machine for damages or leakage Make sure that the dust bin is emptied Make sure there is no water in the air pressure tank Every 3 months Clean the upper section of the filter unit Clean or...

Page 17: ...en working in a confided space Secure the maintenance area if necessary 6 1 When to change the filters If the vacuum cleaner loses suction power first try the following before continuing 1 Check if th...

Page 18: ...ly When mounting new filter cartridges pay attention that their gaskets at the upper side lies firm at the sheet steel of the filter chamber A tilt of the filter cartridge results in leakage and conta...

Page 19: ...0 bar This provision is to ensure that when there is a defect in the Control valve the pressure in the pulse tank remains within safe limits If the pressure of 6 bar is not reached it is possible that...

Page 20: ...e separated water will be drained in the Drain Box It has to be emptied daily Checking the filter Unscrew 29 Bowl and keep it upright so that the vlotter and o ring will stay in place Check 31 Filter...

Page 21: ...rives have to be checked every 3 months 6 7 V belt mounting Reduce the distance between the driving motor and the bearing to release the tension of the V belt drive Carefully put the V belt in the gro...

Page 22: ...1822 2009 and classified H13 or H14 to test result 7 2 Difference vacuum gauge A vacuum gauge measures the difference between the under pressure above the filters and inner filter house This readout...

Page 23: ...work the dustcollector does not have to be stopped 1 2 3 4 5 Airflow 1 Connect the handle and make sure the valve is open 2 Slide the big bag as high up as possible as shown in the picture and fasten...

Page 24: ...or wrong settings See above Contact Blastrac No suction power Dirty filter cartridges Foreign air leaks in the dust container Obstructed or ripped dust hose Check the tension of the blower fan V belt...

Page 25: ...ium shot blaster 1078m3 hr Air flow without hose 2200m3 hr Vacuum 51 hPa mbar Dust hose connection 127mm 150 mm Dust bin capacity 150L Longo pack capacity 25L Dust bag 67 5L 145L Noise emission level...

Page 26: ...This may significantly decrease the exposure level over the total working period Identify additional safety measures to protect the operator from the effects of noise such as proper and regular mainte...

Page 27: ...gton Sheffield South Yorkshire GB S25 3QY England Tel 0044 1909 56 91 18 Fax 0044 1909 56 75 70 Info blastrac co uk Blastrac Germany Richard Byrd Stra e 15 D 50829 K ln Ossendorf Tel 0049 221 70 90 32...

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