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1. Introduction 

Before use, operators must be provided with information, instruction and training for the use of the machine 
and the substances for which it is to be used, including the safe method of removal and disposal of the 
material collected. All persons who are working with or maintaining this machine must read the manual 
carefully and understand it fully. In case you sell the unit, hand it on to the next owner. 
Keep this manual always with the machine, to enable it to be referred to at any time. 
Any other work not covered by this operating manual must not be carried out. 
 
This machine is designed for industrial use by professionals. Only authorized and trained personnel may 
operate this machine. This machine is not intended for use by persons (including children) with reduced 
physical, sensory or mental capabilities, or lack of experience and knowledge. 

Blastrac BV

 offers a course on 

the use of the machine in order to make the operating and maintenance personnel familiar with all elements of 
the machine. Always use common sense when working with machines. 

2. Machine description 

The Blastrac dust collector BDC-66 may only be used in combination with Blastrac blast cleaning machines, 
grinders and scarifying machines. The BDC-66 can 

only

 be used for 

dry cleaning.

  

It should 

only be

 used for removing 

noncombustible/non-explosive dust or substances

The BDC-66 must 

not

 be used for 

pathogenic or carcinogenic substances like asbestos

.  

Do not use the machine in the presence of dangerous atmospheres. 
The machine is designed for usage in conditions according to classification 

(see below). 

 
 

Classification acc. standard EN 60335-2-69 – Annexe AA 

Class 

Designation 

(light hazard) suitable for separating dust with a limit value of 

occupational exposure of 

greater than 1 mg/m3; 

 

(medium hazard) for separating dust with a limit 

value of occupational exposure not 

less than 0,1 mg/m3 

 

(high hazard)  for separating all dusts with all limit 

values of occupational exposure, 

including carcinogenic and pathogenic dusts. 

 

Dust emissions into the environment 

Class 

Value of performance 

Retains at least 99 %  of Most Penetrating Particle Size (MPPS) 0.3 μm 

Retains at least 99,9 %  of Most Penetrating Particle Size (MPPS) 0.3 μm 

Retains at least 99,995 %  of Most Penetrating Particle Size (MPPS) 0.3 μm 

 
In the case of dust harmful to health, contact the local health and safety authorities, and observe national 
regulations in force both during use and disposal. 
 
In addition to the Operating Instructions general and legal regulations regarding accident prevention and 
environmental protection must be complied with and indicated! 
 
Such duties may for example relate to the handling of hazardous substances or to the provision and wearing of 
personal protection equipment as well as compliance with local regulations.

 

 
 
 
 
 

Summary of Contents for BDC-66

Page 1: ...Original instructions in English Any other language is a translation of the original instructions OPERATING INSTRUCTIONS BDC 66 VERSION 1 5...

Page 2: ...n By competent person Inspection before initial operation on __________________________________________ By __________________________________________ Date of initial operation ________________________...

Page 3: ...perating 14 5 1 Before switch on 14 Extension lead 14 Checking correcting the turning direction 14 5 2 Starting stopping the machine 14 5 3 Working with the machine 14 5 4 Interrupting work 15 5 5 Emp...

Page 4: ...or removing noncombustible non explosive dust or substances The BDC 66 must not be used for pathogenic or carcinogenic substances like asbestos Do not use the machine in the presence of dangerous atmo...

Page 5: ...system The conditioned air then passes a control valve which regulates the system pressure and then builds up pressure in the pulse tank The pressurized air is used to generate a pulse of air which cl...

Page 6: ...mply with the National regulations i Never use the machine when the surface is not clear and if there is a risk of stumbling or tripping j Remove electrical cables and dust hose from the surface to be...

Page 7: ...ry Keep your hair clothing and gloves away from moving parts c Personnel must tie back long hair and not wear loose clothing or jewellery including rings d Stay alert watch what you are doing and use...

Page 8: ...t and horizontal surface before operation w The machine must be braked by actuating the levers on the wheels with brakes x Do not allow the operation of the machine while it is moving during operation...

Page 9: ...hine i Before every use check the lifting eye and welds for deformation damages cracks corrosion and wear j Only lift the machine on the lifting eye Page 5 item 10 k When lifting the machine from the...

Page 10: ...CE mark on this machine Wear protecting gloves Safety shoes obliged Consult the manual before operating the machine Name address and CE mark The machine type The net weight of the machine in kilogram...

Page 11: ...ty functions and operating functions must work correct Check all screws and other fasteners for tightness No loose bolts and or nuts are permitted Check the electrical components cables and connection...

Page 12: ...utton cuts off all power to the machine and the extension lead Turn to unlock 7 Extension lead The extension lead on the vacuum cleaner may only be used as an extension lead for Blastrac machines Cont...

Page 13: ...the dust hose The machine should only be moved around when the dust hose and power supply cable are disconnected WARNING Always make sure all rotating parts have come to a complete standstill and the...

Page 14: ...pressing the fan OFF and compressor OFF buttons Check the rotating direction of the fan motor indicated with an arrow Correcting the turning direction of the motors Switch off all motors and put the...

Page 15: ...dust mask of at least class FFP3 The level of the dustbin must be regularly checked The periods are dependent on the type of surface preparation being carried out Safety precaution Pay attention to th...

Page 16: ...ses on the machine for damages or leakage Make sure that the dust bin is emptied Make sure there is no water in the air pressure tank Every 3 months Clean the upper section of the filter unit Clean or...

Page 17: ...en working in a confided space Secure the maintenance area if necessary 6 1 When to change the filters If the vacuum cleaner loses suction power first try the following before continuing 1 Check if th...

Page 18: ...ly When mounting new filter cartridges pay attention that their gaskets at the upper side lies firm at the sheet steel of the filter chamber A tilt of the filter cartridge results in leakage and conta...

Page 19: ...0 bar This provision is to ensure that when there is a defect in the Control valve the pressure in the pulse tank remains within safe limits If the pressure of 6 bar is not reached it is possible that...

Page 20: ...e separated water will be drained in the Drain Box It has to be emptied daily Checking the filter Unscrew 29 Bowl and keep it upright so that the vlotter and o ring will stay in place Check 31 Filter...

Page 21: ...rives have to be checked every 3 months 6 7 V belt mounting Reduce the distance between the driving motor and the bearing to release the tension of the V belt drive Carefully put the V belt in the gro...

Page 22: ...1822 2009 and classified H13 or H14 to test result 7 2 Difference vacuum gauge A vacuum gauge measures the difference between the under pressure above the filters and inner filter house This readout...

Page 23: ...work the dustcollector does not have to be stopped 1 2 3 4 5 Airflow 1 Connect the handle and make sure the valve is open 2 Slide the big bag as high up as possible as shown in the picture and fasten...

Page 24: ...or wrong settings See above Contact Blastrac No suction power Dirty filter cartridges Foreign air leaks in the dust container Obstructed or ripped dust hose Check the tension of the blower fan V belt...

Page 25: ...ium shot blaster 1078m3 hr Air flow without hose 2200m3 hr Vacuum 51 hPa mbar Dust hose connection 127mm 150 mm Dust bin capacity 150L Longo pack capacity 25L Dust bag 67 5L 145L Noise emission level...

Page 26: ...This may significantly decrease the exposure level over the total working period Identify additional safety measures to protect the operator from the effects of noise such as proper and regular mainte...

Page 27: ...gton Sheffield South Yorkshire GB S25 3QY England Tel 0044 1909 56 91 18 Fax 0044 1909 56 75 70 Info blastrac co uk Blastrac Germany Richard Byrd Stra e 15 D 50829 K ln Ossendorf Tel 0049 221 70 90 32...

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