background image

 

c)

 

The machine may 

not

 be used for 

pathogenic 

or

 carcinogenic 

or

 asbestos substances.

 

d)

 

Do not use the machine in the presence of dangerous atmospheres like flammable gasses or dusts. 

e)

 

The machine is designed for usage in conditions according to classification 

M

f)

 

The dust hose must be undamaged and free of obstructions. It must be connected properly with hose 
clamps and industrial tape. 

g)

 

Do not point hose at people or animals.  

h)

 

Never use this machine for sucking water or liquids. 

i)

 

Acids, acetone or solvents can damage the machine. 

j)

 

Never use the machine without the filters in place! 

k)

 

Never use the machine without a big bag/dustbin attached.  

l)

 

Regular check the contents of the dust-bin / bigbag. Always wear a 

dust mask of at least class FFP332

 

when emptying the dust bin / changing the bigbag. Comply with the local waste treatment regulations 
considering the removed material. 

m)

 

Regularly use the air pistol and drain valve to remove water from the air tank. 

n)

 

When temporarily interrupting the work (1/2 hour – 1 hour), turn off the fan unit only. Pulse cleaning of 
the filter system will continue and will increase the life-time of the filter cartridges.  

o)

 

During a longer stand still of the dust collector, first switch off the fan unit. Let the pulse cleaning cycle 
run for +/- 5 minutes. Switch off the compressor and Main-switch. Remove water from the air tank. 

p)

 

Always close off the inlet of the dust collector when running the pulse cleaning cycle! Failure to do so 
results in blown out dust, which can be hazardous to the health ! 

q)

 

Close the sliding cover of the silencer when the machine is turned off. This prevents moisture, dust and 
other contaminants to enter the machine 

r)

 

If dust leaves the filter unit instead of clean air, this is a sign that the filter cartridges are damaged or not 
fixed correctly inside the chamber. Do not proceed! Rectify immediately! 

s)

 

When a filter is leaking it has to be replaced. The compartment above the filters and silencer also have to 
be cleaned thoroughly. 

t)

 

Compartments that are not dust-tight must be opened with suitable tools and thoroughly cleaned. 

u)

 

Operators should observe any safety regulations appropriate to the materials being handled. 

v)

 

Make sure the machine is parked on a flat and horizontal surface before operation. 

w)

 

The machine must be braked by actuating the levers on the wheels with brakes.  

x)

 

Do not allow the operation of the machine while it is moving, during operation the machine must be 
braked. 

 

3.6

 

Maintenance safety 

a)

 

Pull out the power plug and place it in sight, before starting inspections and repairing on the machine.  

b)

 

Wait for standstill of all drives before any inspections, adjustments and/or  maintenance work is started. 

c)

 

Block machine in stable position before doing any maintenance work. 

d)

 

Use the drain valve to depressurize the air pressure tank before maintenance. 

e)

 

WARNING!

 Do not weld, flame cut or perform grinding works on or near the dust collector. Danger of fire 

or explosion exists! 

f)

 

To allow the user to carry out maintenance operations, the dust collector must be disassembled, cleaned 
and inspected as far as reasonably possible, without causing hazards for the maintenance staff or other 
people. 

g)

 

The suitable precautions include: decontamination before disassembling the dust collector, adequate 
filtered ventilation of the exhaust air from the room in which it is disassembled, cleaning of the 
maintenance area and suitable personal protection equipment. 

h)

 

When maintenance or repair procedures are carried out, all the contaminated elements that cannot be 
properly cleaned, must be destroyed. 

i)

 

These elements must be disposed of in sealed bags according to the applicable regulations and in 
accordance with the local laws governing the disposal of such material.  

j)

 

This procedure must also be followed when the filters have to be disposed. 

k)

 

Use only original Blastrac filters and spare parts. 

l)

 

It is advisable to stock all spare parts or wear parts that cannot be supplied quickly. As a rule, production 
standstill periods are more expensive than the cost for the corresponding spare part. 

m)

 

Failures due to inadequate or incorrect maintenance may generate very 

high repair costs

 and long 

standstill periods of the machine. 

Regular

 maintenance therefore is imperative. 

n)

 

Operational safety and service life of the machine depends, among other things, on proper maintenance. 

o)

 

Prevent premature wear by keeping the machine as dust free as possible. Clean the machine for this 
reason regularly with a dust collector and non-aggressive materials. Never use a high pressure water 
cleaner to clean the machine. 

p)

 

The dust collector must be yearly overhauled by a skilled technician.  

 

Summary of Contents for BDC-66

Page 1: ...Original instructions in English Any other language is a translation of the original instructions OPERATING INSTRUCTIONS BDC 66 VERSION 1 5...

Page 2: ...n By competent person Inspection before initial operation on __________________________________________ By __________________________________________ Date of initial operation ________________________...

Page 3: ...perating 14 5 1 Before switch on 14 Extension lead 14 Checking correcting the turning direction 14 5 2 Starting stopping the machine 14 5 3 Working with the machine 14 5 4 Interrupting work 15 5 5 Emp...

Page 4: ...or removing noncombustible non explosive dust or substances The BDC 66 must not be used for pathogenic or carcinogenic substances like asbestos Do not use the machine in the presence of dangerous atmo...

Page 5: ...system The conditioned air then passes a control valve which regulates the system pressure and then builds up pressure in the pulse tank The pressurized air is used to generate a pulse of air which cl...

Page 6: ...mply with the National regulations i Never use the machine when the surface is not clear and if there is a risk of stumbling or tripping j Remove electrical cables and dust hose from the surface to be...

Page 7: ...ry Keep your hair clothing and gloves away from moving parts c Personnel must tie back long hair and not wear loose clothing or jewellery including rings d Stay alert watch what you are doing and use...

Page 8: ...t and horizontal surface before operation w The machine must be braked by actuating the levers on the wheels with brakes x Do not allow the operation of the machine while it is moving during operation...

Page 9: ...hine i Before every use check the lifting eye and welds for deformation damages cracks corrosion and wear j Only lift the machine on the lifting eye Page 5 item 10 k When lifting the machine from the...

Page 10: ...CE mark on this machine Wear protecting gloves Safety shoes obliged Consult the manual before operating the machine Name address and CE mark The machine type The net weight of the machine in kilogram...

Page 11: ...ty functions and operating functions must work correct Check all screws and other fasteners for tightness No loose bolts and or nuts are permitted Check the electrical components cables and connection...

Page 12: ...utton cuts off all power to the machine and the extension lead Turn to unlock 7 Extension lead The extension lead on the vacuum cleaner may only be used as an extension lead for Blastrac machines Cont...

Page 13: ...the dust hose The machine should only be moved around when the dust hose and power supply cable are disconnected WARNING Always make sure all rotating parts have come to a complete standstill and the...

Page 14: ...pressing the fan OFF and compressor OFF buttons Check the rotating direction of the fan motor indicated with an arrow Correcting the turning direction of the motors Switch off all motors and put the...

Page 15: ...dust mask of at least class FFP3 The level of the dustbin must be regularly checked The periods are dependent on the type of surface preparation being carried out Safety precaution Pay attention to th...

Page 16: ...ses on the machine for damages or leakage Make sure that the dust bin is emptied Make sure there is no water in the air pressure tank Every 3 months Clean the upper section of the filter unit Clean or...

Page 17: ...en working in a confided space Secure the maintenance area if necessary 6 1 When to change the filters If the vacuum cleaner loses suction power first try the following before continuing 1 Check if th...

Page 18: ...ly When mounting new filter cartridges pay attention that their gaskets at the upper side lies firm at the sheet steel of the filter chamber A tilt of the filter cartridge results in leakage and conta...

Page 19: ...0 bar This provision is to ensure that when there is a defect in the Control valve the pressure in the pulse tank remains within safe limits If the pressure of 6 bar is not reached it is possible that...

Page 20: ...e separated water will be drained in the Drain Box It has to be emptied daily Checking the filter Unscrew 29 Bowl and keep it upright so that the vlotter and o ring will stay in place Check 31 Filter...

Page 21: ...rives have to be checked every 3 months 6 7 V belt mounting Reduce the distance between the driving motor and the bearing to release the tension of the V belt drive Carefully put the V belt in the gro...

Page 22: ...1822 2009 and classified H13 or H14 to test result 7 2 Difference vacuum gauge A vacuum gauge measures the difference between the under pressure above the filters and inner filter house This readout...

Page 23: ...work the dustcollector does not have to be stopped 1 2 3 4 5 Airflow 1 Connect the handle and make sure the valve is open 2 Slide the big bag as high up as possible as shown in the picture and fasten...

Page 24: ...or wrong settings See above Contact Blastrac No suction power Dirty filter cartridges Foreign air leaks in the dust container Obstructed or ripped dust hose Check the tension of the blower fan V belt...

Page 25: ...ium shot blaster 1078m3 hr Air flow without hose 2200m3 hr Vacuum 51 hPa mbar Dust hose connection 127mm 150 mm Dust bin capacity 150L Longo pack capacity 25L Dust bag 67 5L 145L Noise emission level...

Page 26: ...This may significantly decrease the exposure level over the total working period Identify additional safety measures to protect the operator from the effects of noise such as proper and regular mainte...

Page 27: ...gton Sheffield South Yorkshire GB S25 3QY England Tel 0044 1909 56 91 18 Fax 0044 1909 56 75 70 Info blastrac co uk Blastrac Germany Richard Byrd Stra e 15 D 50829 K ln Ossendorf Tel 0049 221 70 90 32...

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