background image

 

 

 

 

j)

 

Always call a skilled electrician or your distributor when you have questions about the safety of the 
electrical components. 

k)

 

Work on electrical equipment or operating materials may only be undertaken by a skilled electrician or by 
trained persons under the guidance and supervision of a skilled electrician as well as in accordance with 
the electrical engineering regulations. 

l)

 

Always use tools that are insulated against voltages. 

m)

 

Do not abuse the cables. Never use the cables for carrying, pulling or unplugging the machine. Keep 
cables away from heat, oil, sharp edges or moving parts. Damaged or entangled cables increase the risk 
of electric shock. Do not fold the cable or clamp it. 

n)

 

Don’t pull out the power supply cable out by the wire, but by the connector. 

o)

 

Be careful with water on the treated surface. Electrical cables must not come into contact with water. 

p)

 

The main power switch on the machine must be in the “Off” position before connecting to the power 
supply. 

q)

 

During a long standstill of the machine, pull out the main plug. 

r)

 

If the machine is to be operated using power from a generator, the generator must be operated in 
accordance with the current legal regulations and directives in force. (this applies to the protective earth 
conductor in particular) in order to ensure that all safety devices are functioning and to eliminate possible 
damage to electrical components. 

 

3.3

 

Personal safety 

a)

 

Always wear Personal Protective Equipment while working with the machine. 

-Dust mask class FFP2 or higher 
-Ear protection 
-Safety glasses with lateral protection 
-Protecting gloves 
-Safety shoes 

b)

 

Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from 
moving parts. 

c)

 

Personnel must tie back long hair and not wear loose clothing or jewellery including rings. 

d)

 

Stay alert, watch what you are doing and use common sense when operating the machine. 

e)

 

Always seek professional medical attention immediately in case of injury. 

f)

 

All persons surrounding the machine should wear Personal Protective Equipment. 

 

3.4

 

Machine safety general 

a)

 

Safety functions and operating functions must work correct. 

b)

 

No loose bolts and nuts permitted. 

c)

 

Never operate machine without the guards and/or safety devices in place. 

d)

 

Never change anything on the safety devices on the machine! 

e)

 

Do not use the unit when it is damaged. 

f)

 

Do not 

open

 or

 remove protective guards

 while driving gears are running. 

g)

 

Hoses and pipe work can be under high pressure. The temperature can be above 37° C. Use only hoses 
and pipe work that are sized and marked in accordance with the machine’s overall power consumption. 

h)

 

The machine, specially the handle grip(s) must be free of fats/oils and has to be dry. 

i)

 

If the length of the brushes is, due to wear, less than 5mm or they are extremely deformed, the brushes 
have to be replaced. Check the Service Manual for the order numbers. 

j)

 

All repair work has to be done by qualified Blastrac personnel, this guarantees a safe and reliable 
machine.

  

k)

 

Always use original Blastrac spare parts and abrasive.

 

This will ensure the best performance. 

Only original parts meet the factory specifications and quality.  Otherwise Blastrac BV cannot guarantee 
the safety of the machine.  The part numbers can be found in the Service Manual.  

l)

 

Check the rotating direction of the motor before operation. The correct direction is given with an arrow on 
the housing of the motor.  

m)

 

If safety-critical changes occur to the machine or its working method, the machine must be shut down 
immediately! The cause of the fault must be established, and rectified. 

n)

 

In the event of operational malfunctions the machine must be shut down immediately and secured! 

o)

 

Never use the machine without a suitable (Blastrac) dust collector!

 

 
 
 

Summary of Contents for 1-8DPS30 220V-SP

Page 1: ...Original instructions OPERATING INSTRUCTIONS 1 8DPS30 1 8DPS55 VERSION 2 4...

Page 2: ...s Repairs Cleaning Test on By Inspection before initial operation on __________________________________________ By __________________________________________ Date of initial operation ________________...

Page 3: ...oving of the machine 11 4 6 Connecting the drive motor to the traction wheel 12 4 7 Driving with connected drive motor 12 4 8 The abrasive valve 13 4 9 Separator 13 4 10 Abrasive sealing 13 5 Operatin...

Page 4: ...2 Machine description The Blastrac blast cleaning machine 1 8DPS Global is a downward blasting machine with a closed abrasive circuit exclusively designed for the pre treatment of dry frost free hori...

Page 5: ...qualities like weld seams or floor joints are no barriers for the machine m Never operate the machine when workplace is wet Never stay in the rain with the machine n Check if there are any obstacles t...

Page 6: ...se clothing or jewellery including rings d Stay alert watch what you are doing and use common sense when operating the machine e Always seek professional medical attention immediately in case of injur...

Page 7: ...ose must be connected properly with a hose clamp and industrial tape e The dust hose must be undamaged and free of obstructions f Always switch on the dust collector first 3 7 Shot steelblasting safet...

Page 8: ...loading and unloading is avoided i The lifting eyes can also be used to fasten the machine on a pallet or during transport j Always drive backwards when driving up to a ramp or grade and forwards whe...

Page 9: ...tating parts inside Keep hands clear Lock out shut down before servicing Wear a dust mask class FFP3 or higher Hearing protection is obliged Safety glasses with lateral protection are obliged CE mark...

Page 10: ...e current legal regulations and directives in force this applies to the protective earth conductor in particular in order to ensure that all safety devices are functioning and to eliminate possible da...

Page 11: ...the machine to the power supply It has to be switched ON before operating the machine The main power switch can be locked in the OFF position by using a padlock and placing it through the main switch...

Page 12: ...maximum speed The FORWARD button is used to drive forward press and hold the button to do so WARNING Do not drive forward while blasting This function is only used for maneuvering without blasting Mak...

Page 13: ...minants from getting into the blast wheel In order to clean the wire mesh drawer the separator cover can be removed or the wire mesh drawer can be removed from the side During operation U should check...

Page 14: ...e blast motor Switch off the motor and put the main power switch to the OFF position Wait for a complete standstill of all drives Unplug the machine from the power supply Rotate the inverter switch in...

Page 15: ...The advancing speed depends on the material of the surface to be blast cleaned and the desired profiling The correct advancing speed can be found out by observing the blasted surface and varying the...

Page 16: ...n an optimum blast pattern Each control cage has a lateral window The position of the window determines where the abrasive is fed onto the blast wheel blades and where it hits the surface to be treate...

Page 17: ...ixed seat Every 3 months Check the tension of the V belt Clean the chain drive of the drive unit and check the tension Annually Full overhaul and cleaning of the complete machine The time indications...

Page 18: ...inside the housing The sideliners may stick out the body for max 1mm Tighten the nuts 25 Place the top liner 4 in the housing and make sure that the top liner sits close to the edges of the side liner...

Page 19: ...drives have to be checked every 3 months 6 4 V belt mounting Reduce the distance between the driving motor and the bearing to release the tension of the V belt drive Carefully put the V belt in the gr...

Page 20: ...k up Chain tension The travel drive motor is mounted on a receiver plate with slotted holes When it is necessary to re tense the chain this can be carried out by shifting the motor in the slotted hole...

Page 21: ...ance from new concrete roughening of smooth concrete or natural stone removes coatings with a thickness of 1 3 mm cleaning of steel surfaces Media nr 5 This media is used to create a coarse profile or...

Page 22: ...ol cage Adjustment of the magnetic valve Shocked blast wheel At the start of the blast process too much abrasive at once hits the wheel The travel speed is too high Clean wire mesh top up abrasive if...

Page 23: ...n drive Blast wheel motor does not switch on Motor protection switch has triggered Check and switch on again Check the mains power supply Blast wheel motor switches off during operation Safety fuse or...

Page 24: ...The electrical diagrams of the electrical system are placed inside of the control panel Design and specifications are subject to change without notice by Blastrac BV IMPORTANT NOTES The indicated val...

Page 25: ...Although the sound pressure level at the operators position does not exceed 80 dB A ear protection is still strongly recommended when working with this machine Old equipment contains valuable material...

Page 26: ...rd Str 15 50829 K ln Tel 49 0 221 709032 0 Fax 49 0 221 709032 22 Email info blastrac de WWW BLASTRAC DE BLASTRAC UKRAINE SALES SERVICE CENTRE Nezalezhnosti 14 of 21 07400 Brovary Tel 38 0 44 222 51 2...

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