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All repair work must to be done by qualified Blastrac personnel, this to guarantee a safe and reliable machine. 
Any guarantee on the machine is expired when: 

 

Non original Blastrac parts have been used 

 

Repair work is not done by qualified Blastrac personnel 

 

Changes, add on’s or conversions are undertaken without written permission of Blastrac BV 

 
Screws, bolts etc. that have been removed must be replaced with those of the same quality, strength, material 
and design. 

 

 
Secure the maintenance area if necessary. 
 
 

6.1 

Changing the liners 

 

Loosen the press bolt of the top liner and remove the cover. 

 

Take the top liner(4) out.  

 

Loosen the nuts(25) of the side liners(19 & 21) and plenum liner(3). Take them out at the bottom of 
the housing.  

 
To mount the liners, keep on the following  sequence: 

 

First place the plenum(3) liner and fix it with the nuts.  

 

Place the side liners(19 & 21) inside the housing.  
The sideliners may stick out the body for max. 1mm.  
Tighten the nuts (25).  

 

Place the top liner(4) in the housing and make sure that the 
top liner sits close to the edges of the side liners(19 & 21). 

 

Place the cover and tighten the bolts.  

 

Tighten the pressure bolt of the top liner slightly and press the 
top liner(4) against the side liners(19 & 21).  

 
 
 
 
 

6.2 

Changing the tune-up kit 

The tune-up kit consists of the blastwheel, the cage and a bolt. 
 

 

Remove the feed spout 

 

Remove the cage clamps 

 

Remove the cage and blastwheel cover plate 

 

Block the blastwheel and remove the central fixing bolt 

 

Take the blastwheel out of the housing 

 
Use a new central fixing bolt when mounting a new blastwheel 
 

 

Place the blastwheel on the hub and tighten the central fixing bolt. 

 

Fix the blastwheel cover plate with 3 nuts and clamping handle. 

 

Insert the control cage in the center and clamp the cage with the control clamps so that the blastwheel 
can rotate freely  

 

Turn the blastwheel manually. It must rotate freely. 

 

Place the feed spout between the abrasive valve and the cage. 

 

 
 
 
 
 

Summary of Contents for 1-8DPS30 220V-SP

Page 1: ...Original instructions OPERATING INSTRUCTIONS 1 8DPS30 1 8DPS55 VERSION 2 4...

Page 2: ...s Repairs Cleaning Test on By Inspection before initial operation on __________________________________________ By __________________________________________ Date of initial operation ________________...

Page 3: ...oving of the machine 11 4 6 Connecting the drive motor to the traction wheel 12 4 7 Driving with connected drive motor 12 4 8 The abrasive valve 13 4 9 Separator 13 4 10 Abrasive sealing 13 5 Operatin...

Page 4: ...2 Machine description The Blastrac blast cleaning machine 1 8DPS Global is a downward blasting machine with a closed abrasive circuit exclusively designed for the pre treatment of dry frost free hori...

Page 5: ...qualities like weld seams or floor joints are no barriers for the machine m Never operate the machine when workplace is wet Never stay in the rain with the machine n Check if there are any obstacles t...

Page 6: ...se clothing or jewellery including rings d Stay alert watch what you are doing and use common sense when operating the machine e Always seek professional medical attention immediately in case of injur...

Page 7: ...ose must be connected properly with a hose clamp and industrial tape e The dust hose must be undamaged and free of obstructions f Always switch on the dust collector first 3 7 Shot steelblasting safet...

Page 8: ...loading and unloading is avoided i The lifting eyes can also be used to fasten the machine on a pallet or during transport j Always drive backwards when driving up to a ramp or grade and forwards whe...

Page 9: ...tating parts inside Keep hands clear Lock out shut down before servicing Wear a dust mask class FFP3 or higher Hearing protection is obliged Safety glasses with lateral protection are obliged CE mark...

Page 10: ...e current legal regulations and directives in force this applies to the protective earth conductor in particular in order to ensure that all safety devices are functioning and to eliminate possible da...

Page 11: ...the machine to the power supply It has to be switched ON before operating the machine The main power switch can be locked in the OFF position by using a padlock and placing it through the main switch...

Page 12: ...maximum speed The FORWARD button is used to drive forward press and hold the button to do so WARNING Do not drive forward while blasting This function is only used for maneuvering without blasting Mak...

Page 13: ...minants from getting into the blast wheel In order to clean the wire mesh drawer the separator cover can be removed or the wire mesh drawer can be removed from the side During operation U should check...

Page 14: ...e blast motor Switch off the motor and put the main power switch to the OFF position Wait for a complete standstill of all drives Unplug the machine from the power supply Rotate the inverter switch in...

Page 15: ...The advancing speed depends on the material of the surface to be blast cleaned and the desired profiling The correct advancing speed can be found out by observing the blasted surface and varying the...

Page 16: ...n an optimum blast pattern Each control cage has a lateral window The position of the window determines where the abrasive is fed onto the blast wheel blades and where it hits the surface to be treate...

Page 17: ...ixed seat Every 3 months Check the tension of the V belt Clean the chain drive of the drive unit and check the tension Annually Full overhaul and cleaning of the complete machine The time indications...

Page 18: ...inside the housing The sideliners may stick out the body for max 1mm Tighten the nuts 25 Place the top liner 4 in the housing and make sure that the top liner sits close to the edges of the side liner...

Page 19: ...drives have to be checked every 3 months 6 4 V belt mounting Reduce the distance between the driving motor and the bearing to release the tension of the V belt drive Carefully put the V belt in the gr...

Page 20: ...k up Chain tension The travel drive motor is mounted on a receiver plate with slotted holes When it is necessary to re tense the chain this can be carried out by shifting the motor in the slotted hole...

Page 21: ...ance from new concrete roughening of smooth concrete or natural stone removes coatings with a thickness of 1 3 mm cleaning of steel surfaces Media nr 5 This media is used to create a coarse profile or...

Page 22: ...ol cage Adjustment of the magnetic valve Shocked blast wheel At the start of the blast process too much abrasive at once hits the wheel The travel speed is too high Clean wire mesh top up abrasive if...

Page 23: ...n drive Blast wheel motor does not switch on Motor protection switch has triggered Check and switch on again Check the mains power supply Blast wheel motor switches off during operation Safety fuse or...

Page 24: ...The electrical diagrams of the electrical system are placed inside of the control panel Design and specifications are subject to change without notice by Blastrac BV IMPORTANT NOTES The indicated val...

Page 25: ...Although the sound pressure level at the operators position does not exceed 80 dB A ear protection is still strongly recommended when working with this machine Old equipment contains valuable material...

Page 26: ...rd Str 15 50829 K ln Tel 49 0 221 709032 0 Fax 49 0 221 709032 22 Email info blastrac de WWW BLASTRAC DE BLASTRAC UKRAINE SALES SERVICE CENTRE Nezalezhnosti 14 of 21 07400 Brovary Tel 38 0 44 222 51 2...

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