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BLACOH Industries

WARNINGS

Danger of serious injury or death could occur if these warnings are ignored.

CAUTIONS

Equipment damage, injury or death could occur if these cautions are not observed.

NOTES

Special instructions for safe and satisfactory installation, operation and maintenance.

SAFETY Warnings

Dampeners should only be installed, operated and repaired by experienced and trained professional mechanics. Read and observe all 

instructions and safety warnings in this Manual before installing, operating or repairing dampeners.

Safety Symbols

The following symbols indicate cautions, warnings and notes that must be observed for safe and satisfactory installation, operation and 

maintenance of dampener.

GENERAL Information

For safe and satisfactory operation of dampener read all safety warnings, caution statements and this complete Manual before installation, 

startup, operation or maintenance.

 

Observe all safety symbols in installation and operation instructions.

 

▪ The internal dampener pressure will equal the maximum fluid 

pressure of the system in which it is installed.

 

DO NOT

 exceed maximum allowable working pressure (MAWP) 

specified on dampener serial tag or marked on dampener. If 

missing, 

DO NOT

 use dampener without consulting distributor or 

factory for maximum pressure rating.

 

▪ Always make sure safety shutoff valves, regulators, pressure relief 

valves, gauges, etc. are working properly before starting system or 

assembly.

 

Verify dampener model received against purchase order and 

shipper.

 

Before starting a system or assembly make certain the discharge 

point of the piping system is clear and safe, and all persons have 

been warned to stand clear.

 

DO NOT

 put your face or body near dampener when the system or 

assembly is operating or dampener is pressurized.

 

DO NOT

 operate a dampener that is leaking, damaged, corroded or 

otherwise unable to contain internal fluid, air or gas pressure.

 

DO NOT

 pump incompatible fluids through dampener. Consult 

distributor or factory if you are not sure of the compatibility of 

system fluids with dampener materials.

 

Dampeners are designed to operate with compressed air or clean 

dry Nitrogen 

only

. Other compressed gases have not been tested 

and may be unsafe to use. 

DO NOT USE OXYGEN�

 

▪ Always shut off air supply, remove internal dampener pressure 

and shut dampener isolation valve before performing dampener 

maintenance or repair.

 

Remove all pressure from dampener AND pumping system before 

disassembly, removal or maintenance.

 

Static spark can cause an explosion resulting in severe 

injury or death� Ground dampeners and pumping system 

when pumping flammable fluids or operating in flammable 

environments�

General Safety

General Safety

DO NOT

 misuse dampener, including but not limited to over-

pressurization, modification of parts, using incompatible chemicals, or 

operating with worn or damaged parts. 

DO NOT

 use any gases other 

than compressed air or clean dry Nitrogen to charge dampener. 

DO 

NOT USE OXYGEN

. Any misuse could result in serious bodily injury, 

death, fire, explosion or property damage.

Over-Pressurization

Never exceed the maximum pressure rating for the dampener 

model being used. Maximum allowable working pressure (MAWP) is 

specified on dampener serial tag or marked on dampener. Maximum 

allowable working pressure (MAWP) is rated at 70°F (21°C).

Temperature Limits

DO NOT

 exceed the operating temperature limits for the body and/

or elastomer materials being used. Excessive temperature will result 

in dampener failure. For temperature limits, refer to the “Temperature 

Limits” section of this Manual. Temperature limits are stated at zero 

psi/bar. 

Installation and Startup Hazards

Install dampener before charging or pressurizing. 

DO NOT

 start 

system or assembly without first charging or pressurizing dampener. 

Failure to charge may result in damage to the bladder or bellows. 

Temperature & Pressure Hazard

Temperature and pressure reduce the strength and chemical 

resistance of plastic, metal, elastomers and PTFE.

Charging / Pressurization

Charge or pressurize dampener with compressed air or clean dry 

Nitrogen only. 

DO NOT USE OXYGEN�

 

Dampener Bladder/Bellows Failure

Dampeners utilize a bladder or bellows to separate system fluid 

from the air supply or gas charge. When failure occurs, system 

fluid may be expelled from the air valve. Always perform preventive 

maintenance and replace bladder/bellows before excessive wear 

occurs. O-rings for PTFE bellows and gaskets for Stainless Steel 

metal bellows cannot be reused.

Maintenance Hazards

Never overtighten fasteners. This may cause leakage of system 

fluid and damage to dampener body. Bolts should not be reused as 

re-torquing reduces bolt strength. 

After dampener maintenance or 

disassembly, use new fasteners and torque fasteners according 

to specification on dampener tag. If missing, consult distributor 

or factory for torque specifications.

Equipment Misuse Hazard

Summary of Contents for Sentry XPB

Page 1: ...d side of the dampener The gas charge is contained by the bladder or bellows preventing contact between the system fluid and the gas When the dampener is sized correctly properly installed and charged according to the instructions provided it will greatly reduce the damaging effects of pressure variations in piping systems and significantly improve the efficiency of transferring liquids All dampen...

Page 2: ...stomeric bladders or diaphragms Unless otherwise specified the word bellows refers to both PTFE and Stainless Steel metal bellows MODEL Specifications Installation Information Model No Serial No Installation Date Body Material Wetted Non wetted Bladder Bellows Material Pump Area and Number Purchased From Contact Phone Email 1 BLACOH Industries Table of Contents SAFETY Warnings 2 Safety Symbols 2 G...

Page 3: ...e performing dampener maintenance or repair Remove all pressure from dampener AND pumping system before disassembly removal or maintenance Static spark can cause an explosion resulting in severe injury or death Ground dampeners and pumping system when pumping flammable fluids or operating in flammable environments General Safety General Safety DO NOT misuse dampener including but not limited to ov...

Page 4: ...if a minimum of 5 to 10 psi 0 4 to 0 7 bar back pressure downstream of dampener is available A BLACOH back pressure valve may be required downstream of dampener except when dampener is used as an inlet stabilizer for the inlet side of the pump It is recommended that a BLACOH pressure relief valve be installed in all pump systems to ensure compliance with pressure limits on system equipment To avoi...

Page 5: ...e with highly aggressive fluids Santoprene 20 F to 225 F 29 C to 107 C Excellent choice as a low cost alternative for PTFE in many applications FDA Silicone 20 F to 300 F 29 C to 149 C FDA approved food grade material for use in food and pharmaceutical processing Viton 10 F to 350 F 23 C to 177 C Use with hot and aggressive fluids good with aromatics solvents acids and oils Non Metallic Body Mater...

Page 6: ... pressure usually 80 of system pressure is stabilized on charging hose gauge 6 Close charging valve completely by turning valve opening nut clockwise approximately 4 5 revolutions Use a suitable wrench to tighten firmly 7 Turn off valve at Nitrogen source and slowly loosen charging hose connection to charging valve or if used slowly open bleed valve on BLACOH charging hose manifold Wait to let all...

Page 7: ...orts as needed Any of the three dampener ports can be the inlet or outlet port or the dampener can be used as a tee using all three ports Figure A Figure B Step 2 Startup Start the pump and observe the system pressure gauge which should be mounted downstream of dampener After approximately one minute pressure fluctuations should be reduced to a minimum If pulsations are not minimal the probable ca...

Page 8: ...nd replace if needed 6 Remove dampener cap s from dampener housing Depending on model dampener will have a single cap or dual hex nut caps Single Cap Model Thread two 3 5 16 18 Grade 8 bolts into threaded bolt holes in cap Insert rod or heavy duty screwdriver with long shank between the two bolts and remove cap by turning counterclockwise Figure 3 Dual Cap Model Use appropriate tool to remove both...

Page 9: ...ds 9 Using a rod or long shank screwdriver and the two bolts thread wetted cap clockwise into non wetted housing carefully to avoid cross threading Figure 3 Cap must be tightened firmly into housing to ensure a proper seal Remove the two bolts from wetted cap Single Cap PTFE Bellows Model Figure 5 1 Install bladder onto non wetted cap making sure internal bladder bead is seated in cap bead groove ...

Page 10: ...stall O ring onto O ring groove in PTFE bellows making sure O ring is seated in bellows bead groove 3 Snap bellows onto wetted cap making sure bellows is firmly attached 4 Lubricate wetted cap threads with LOCTITE C 5A Copper Anti Seize Molykote G n Metal Assembly Paste or similar anti seize compound Apply paste sparingly by hand or with a stiff brush rubbing paste into cap threads 5 Spray bellows...

Page 11: ... housing lip port Feed one loose wire end through housing lip port and twist remaining wire lengths together tightly Pull twisted wire taut up to cap safety wire bolt which should be located counterclockwise above housing lip port and wrap clockwise once around safety wire bolt For single cap models fitted with PTFE bellows where charging valve is installed on non wetted housing pull twisted safet...

Page 12: ...ng Instructions and Pressure Seal Check sections above to properly charge dampener and check pressure seal before proceeding to next step Nitrogen becomes extremely cold and can burn bare skin when released under pressure Also ice may form and clog the charging valve which will prevent complete pressure charge release Wait at least one minute after all pressure has been released before continuing ...

Page 13: ...Worldwide 601 Columbia Ave Bldg D Riverside CA 92507 USA 951 342 3100 Sales Blacoh com Blacoh com PROUDLY MANUFACTURED IN THE USA Pulsation Dampeners Surge Suppressors High Pressure Dampeners Inlet Stabilizers Sanitary Dampeners Accumulators ...

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