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BLACKMER POWER PUMPS 

962304

 

INSTRUCTIONS NO. 105-A00_apr05 

INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS

 

Section 

Effective 

Replaces 

105 
April 2005 
June 2003 

DISCONTINUED M

ODELS:  XRLW1.25A,  XLW1.25A,  XLW1.5A 

                                          

XRLW1¼,  XLW1¼,  XLW1½ 

 

 

 

 

TABLE OF CONTENTS 

Page 

PUMP DATA

 

 Technical Data .................................................... 2 
 

Initial Pump Start Up Information......................... 2 

INSTALLATION

 

 Pre-Installation Cleaning ..................................... 3 
 Location 

and 

Piping............................................. 3 

 Check 

Valves ...................................................... 3 

 Mounting ............................................................. 3 
 Coupling 

Alignment ............................................. 4 

 Pump 

Rotation..................................................... 4 

 

To Change Pump Rotation .................................. 4 

OPERATION

 

 Pre-Start 

Up 

Check List....................................... 4 

 Start 

Up 

Procedures............................................ 5 

 Flushing 

the Pump .............................................. 5 

 Pump 

Relief Valve............................................... 5 

 

Relief Valve Setting and Adjustment ................... 5 

MAINTENANCE 

Strainers................................................................. 6 
Lubrication.............................................................. 6 
Vane Replacement................................................. 7 
Pump Disassembly ................................................ 7 
Parts Replacement................................................. 7 
Pump Assembly ..................................................... 8 

TROUBLE SHOOTING

............................................... 10 

NOTE

: Numbers in parentheses following individual parts 

indicate reference numbers on Blackmer Parts List No.  
105-A01. 

Blackmer pump manuals and parts lists may be obtained 
from Blackmer's website (www.blackmer.com) or by 
contacting Blackmer Customer Service. 

 

SAFETY DATA

 

 

This is a SAFETY ALERT SYMBOL. 

When you see this symbol on the product, or in the 

manual, look for one of the following signal words and be 

alert to the potential for personal injury, death or major 

property damage 

 

Warns of hazards that WILL cause serious personal injury, 

death or major property damage. 

 

Warns of hazards that CAN cause serious personal injury, 

death or major property damage. 

 

Warns of hazards that CAN cause personal injury 

or property damage. 

NOTICE: 

Indicates special instructions which are very 

important and must be followed. 

 

NOTICE: 

Blackmer power pumps MUST only be installed in 
systems which have been designed by qualified 
engineering personnel. The system MUST conform 
to all applicable local and national regulations and 
safety standards. 

This manual is intended to assist in the installation 
and operation of the Blackmer power pumps, and 
MUST be kept with the pump. 

Blackmer power pump service shall be performed by 
qualified technicians ONLY. Service shall conform to 
all applicable local and national regulations and 
safety standards. 

Thoroughly review this manual, all Instructions and 
hazard warnings, BEFORE performing any work on 
the Blackmer power pumps. 

Maintain ALL system and Blackmer power pump 
operation and hazard warning decals.

 

 

Aug 2007: Discontinued models, parts availability may be limited.

Summary of Contents for XLW1 1/2

Page 1: ...the product or in the manual look for one of the following signal words and be alert to the potential for personal injury death or major property damage Warns of hazards that WILL cause serious person...

Page 2: ...FAILURE TO RELIEVE SYSTEM PRESSURE PRIOR TO PERFORMING PUMP SERVICE OR MAINTENANCE CAN CAUSE PERSONAL INJURY OR PROPERTY DAMAGE PUMP DATA PUMP IDENTIFICATION A pump Identification tag containing the...

Page 3: ...f the pipes Contact the flexible connector hose manufacturer for required maintenance care and design assistance in their use 6 Install pressure gauges in the NPT ports provided in the pump casing to...

Page 4: ...led then reassembled with the shaft on the opposite side of the pump See the Maintenance section for instructions OPERATION Do not operate without guard in place OPERATION WITHOUT GUARDS IN PLACE CAN...

Page 5: ...SHING THE PUMP SOME RESIDUAL FLUID WILL REMAIN IN THE PUMP AND PIPING NOTICE PROPERLY DISPOSE OF ALL WASTE FLUIDS IN ACCORDANCE WITH THE APPROPRIATE CODES AND REGULATIONS PUMP RELIEF VALVE NOTICE THE...

Page 6: ...FLUSHED AND DECONTAMINATED INSIDE AND OUT PRIOR TO PERFORMING SERVICE OR MAINTENANCE NOTICE MAINTENANCE SHALL BE PERFORMED BY QUALIFIED TECHNICIANS ONLY FOLLOWING THE APPROPRIATE PROCEDURES AND WARNIN...

Page 7: ...up the engaged lockwasher tang and rotate the locknut counterclockwise to remove it from the shaft b Slide the lockwasher 24B off the shaft Inspect the lockwasher for damage and replace as required c...

Page 8: ...d shaft into the casing 12 d Install all remaining vanes 14 into the top positions of the rotor 6 Install the disc 71 on the inboard side of the pump with the seal cavity facing outward and the disc r...

Page 9: ...and should be alternately loosened one stop at a time 001 25 microns Begin by loosening the locknut 24A adjusted last 16 Inspect the grease seal 104 for wear or damage and replace as required Grease t...

Page 10: ...ed 6 Vibration from improperly anchored piping 7 Bent shaft or drive coupling misaligned 8 Excessively worn rotor 9 Malfunctioning valve in the system 10 Relief valve setting too low 11 Liner installe...

Page 11: ...105 A00 Page 11 12 NOTES...

Page 12: ...215 GPM HXL 6 8 10 Sliding Vane Pumps 130 to 2 220 GPM Refineries Terminals Barges Ships Reciprocating Gas Compressors Liquefied Gas Transfer Boosting Vapor Recovery Hand Operated Pumps Dispensing Tra...

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