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TA04694  B   Page 6 of 8

4.0

IMPORTANT OPERATING PRECAUTIONS

WARRANTY: 

Thomas & Betts sells this product with the understanding that the user will perform all necessary tests to determine the suitability of this 

product for the user's intended application. Thomas & Betts warrants that this product will be free from defects in materials and workmanship for the 
period stated on the enclosed warranty card. Upon prompt notification of any warranted defect, Thomas & Betts will, at its option, repair or replace 
the defective product. Misuse, misapplication or modification of Thomas & Betts products immediately voids all warranties.

Limitations and Exclusions:

 THE ABOVE WARRANTY IS THE SOLE WARRANTY CONCERNING THIS PRODUCT, AND IS IN LIEU OF ALL OTHER 

WARRANTIES EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS 
FOR A PARTICULAR PURPOSE, WHICH ARE SPECIFICALLY DISCLAIMED. LIABILITY FOR BREACH OF THE ABOVE WARRANTY IS LIMITED 
TO COST OF REPAIR OR REPLACEMENT OF THE PRODUCT, AND UNDER NO CIRCUMSTANCES WILL THOMAS & BETTS BE LIABLE FOR 
ANY INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES.

4.1

PRECAUTIONS FOR COMPRESSION TOOL

1. Select the approproiate dies for the connector and 

conductor to be compressed. Incorrect combinations 
result in inferior connections of the conductors.

2. Never operate the tool without dies installed.
3. Always point the tool away from other people.
4. If the tool is stored for an extended period at a 

temperature of less than 25º F (-5º C), the tool should be 
allowed to return to room temperature to ensure smooth 
operation. Use the tool only after it has been at room 
temperature for 1 hour.

5. Do not drop the tool. Dropping the tool may damage the 

hydraulic circuit and cause malfunctions.

6. Keep the head and ram clean and free of debris. Solvents 

can be used to clean the head but should not be used on 
the plastic body. Use soap & water to clean the body.

PRECAUTIONS FOR THE BATTERY PACK

4.2

1. Do not short circuit the contacts or expose the battery to 

water, oil or solvents.

2. Do not disassemble or attempt to repair the battery or 

dispose of in a fire.

3. Do not drop or otherwise abuse the battery.
4. Do not leave the battery in locations where it will be 

exposed to a temperature greater than 104 degrees F (40 
degrees C) for an extended period.

5. The battery has a limited life. When the capacity 

becomes about 1/2 that of the original capacity, the 
battery should be replaced.

6. If the battery is stored without being charged, natural 

drainage will cause the power to be reduced. The battery 
should be charged every 3 months if not in use regularly. 

PRECAUTIONS FOR THE CHARGER

4.3

1. The LED lamp lights up green and remains lit when the 

unit starts charging a battery. The indicator turns orange 
when charging is completed.

2. This unit is for charging battery 144-BAT-LI only. Do not 

use the charger for any other devices.

3. Allow battery cartridges to cool before charging. Allow at 

least 15 minutes between charges when charging several 
batteries in succession.

4. Charge batteries at an ambient temperature of 50-95 

degrees F (10-35 degrees C). Charging time is 
approximately 25 minutes for 80% capacity and 45 
minutes for 100% capacity.

5. Never short circuit the output contacts.
6. Do not expose the charger to water, oil or solvents.
7. Do not disassemble, modify, drop or otherwise abuse  

the charger.

Summary of Contents for TBM12PCR-LI

Page 1: ...rrying Case 3 3 0 Operating Instructions 4 3 1 Charging the Battery 4 3 2 Attaching Detaching the Battery 4 3 3 Compression Cycles 4 Page 3 4 Switch Operations 4 3 5 Compression Operation 5 3 6 Maintenance Operation 5 3 7 Trouble Shooting 5 4 0 Important Operation Precautions 6 4 1 Precautions for the Compression Tool 6 4 2 Precautions for the Battery 6 4 3 Precautions for the Charger 6 5 0 Parts ...

Page 2: ...Use of these tools near energized conductors may lead to electrical shock causing severe injury or death DO NOT use these tools near energized conductors without adequately insulating operator and surroundings WARNING Pinch point hazard Compression Dies at high force can cause severe personal injury Keep all body parts away from moving parts of the tool during operation FEATURES 1 2 Fully automati...

Page 3: ...e Knob Hanging Strap LED Indicator Hanging Strap Advance Trigger Release Button Air Vent Contact Cover Air Vent Release Button Contacts BATTERY 144 BAT LI 2 2 CHARGER 144 CHR LI 2 3 LED Lamp Contacts Air Vent Power Cord Inlet Power Cord CARRYING CASE 2 4 2 0 PARTS AND ACCESSORIES ...

Page 4: ... the LED Lamp does not light up even if AC power is supplied NOTE Do not power the Charger with a portable generator ATTACHING DETACHING THE BATTERY PACK 3 2 1 To attach the Battery slide it into the base of the Tool until it stops and the Latches engage 2 After inserting the Battery check that it is securely in place by pulling it gently without pressing the Latches 3 To detach the Battery pull o...

Page 5: ...nd prevent rust store the tool in a cool dry area Ensure that moving parts are lubricated regularly 3 When the plastic housing becomes dirty clean it with a soft soaped cloth 4 Dust sand and dirt are a danger for any hydraulic device After each use the tool should be wiped with a clean cloth taking care to remove any residue especially close to the movable parts 5 If the tool is maintained regular...

Page 6: ...h operation Use the tool only after it has been at room temperature for 1 hour 5 Do not drop the tool Dropping the tool may damage the hydraulic circuit and cause malfunctions 6 Keep the head and ram clean and free of debris Solvents can be used to clean the head but should not be used on the plastic body Use soap water to clean the body PRECAUTIONS FOR THE BATTERY PACK 4 2 1 Do not short circuit ...

Page 7: ...TBM12PCR LI PARTS DIAGRAM 5 1 5 0 PARTS BREAKDOWN TA04694 B Page 7 of 8 ...

Page 8: ... Insulation 551 09 1 29 4 x 16 Dowel Pin G 24 01 2 77 Ram Spring 644 351 29 1 30 Reservoir Cap 410 55 1 78 Guide Ring 351 24 1 31 Magnet ROB 25 1 79 LPH 30 Dust Seal 451 05 1 32 Oil Reservoir 40 551 07 1 80 Ram Head 351 25A 1 33 G 30 O Ring 75 26 1 81 Die Release Pin 430 21 1 34 M3 x 16 Screw R150 16 2 82 2 5 x 14 Drive Pin BW 410 11 1 35 Value Block R150 17 1 83 Spring 177 410 01 1 36 Spring 371 ...

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