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33

PZL-140 WILGA

Item code: BH124

Instruction Manual

Crimp

1

2

3

4

5

Cable

BOTTOM VIEW

BOTTOM VIEW

3mm

 Cab link

Metal Clevis

Hex Nut

1

2

3

4

5

3x15mm Button Head Cap Screw

3mm Spring Washer

3mm Flat Washer

Cut off excess.

Cut off shaded portion

carefully.

Must be purchased

separately!

X

Drill holes using the stated. 

(in this case 2mm    ).

2mm

Apply threadlocker

(screw cement).

Summary of Contents for BH 124

Page 1: ...r type Aluminium Hi grade and oleo struts for main gear Aluminium Hi grade for tail gear included Parts listing required not included Radio 06 channels Servo 08 standard high torque servos Engine 25 3...

Page 2: ...uction 2 Introduction 2 Warranty 3 Disclaimer 3 Safety precaution 3 Important building notes 3 Suggestion 3 Flight warnings 3 Covering tools 4 Adhesives and required tools 4 Academy of Model Aeronauti...

Page 3: ...dust as the dust will blow back into your eyes Always wear safety goggles a particle mask and rubber gloves when grinding drilling and sanding fiberglass parts Vacuum the parts and the work area thor...

Page 4: ...eight including fuel of 55 pounds unless in compliance with the AMA Large Model Airplane program AMA Document 520 A f Ensure the aircraft is identified with the name and address or AMA number of the o...

Page 5: ...nt AMA Documents 922 and 923 6 With the exception of events flown under official AMA Competition Regulations excluding takeoff and landing no powered model may be flown outdoors closer than 25 feet to...

Page 6: ...A Apply instant glue C A glue super glue Cut off shaded portion carefully Assemble left and right sides the same way Must be purchased separately Ensure smooth non binding movement when assembling Wa...

Page 7: ...ber Washer 4 500mm Pushrod wire 1 Connector 4 12x60mm Aluminium 4 2 5x90mm Socket Head Cap Screw 3mm Flat Washer 1000mm Cable 2 2 2 2 3x15mm Button Head Cap Screw 3mm Spring Washer 2 3mm Hex Nut 2 Cab...

Page 8: ...e the servo lead to the end of the thread carefully pull the thread out When you have pulled the servo lead out remove the masking tape and the servo lead from the thread 3 Place the servo into the se...

Page 9: ...on 2 For Flap For Aileron 2 For Flap For Aileron 2 For Flap For Aileron 2 For Flap For Aileron 2 For Flap For Aileron 2 For Flap For Aileron 2 For Flap For Aileron Screw 1 5mm 1 5mm 2 6x70mm 3mm Hex N...

Page 10: ...ie the string 1 Pull out servo cord with string 2 Set all scerws securely If they come off during flight you will lose control of your aircraft Assemble left and right sides the same way L R 2x10mm Tp...

Page 11: ...WILGA Item code BH124 Instruction Manual 11 3x12mm Tp Screw Horn Ball Link 2 For Flap For Aileron 2 For Flap For Aileron 2 For Flap For Aileron 2 For Flap For Aileron FLAP AILERON BOTTOM VIEW 3x12mm C...

Page 12: ...4mm Spring Washer 4mm Flat Washer 5mm Flat Washer 2 2 2 2 2 3x10mm Button Head Cap Screw 4 3x6mm Button Head Cap Screw 10x14mm Aluminium 3x25mm Socket Head Cap Screw 4x15mm Socket Head Cap Screw 6 6...

Page 13: ...PZL 140 WILGA Item code BH124 Instruction Manual 13 BOTTOM VIEW...

Page 14: ...ILGA Item code BH124 Instruction Manual 14 4x15mm Socket Head Cap Screw 4mm Spring Washer 4mm Flat Washer BOTTOM VIEW BOTTOM VIEW C A Apply instant glue C A glue super glue C A Apply threadlocker scre...

Page 15: ...PZL 140 WILGA Item code BH124 Instruction Manual 15 3x8mm Button Head Cap Screw 3mm Hex Nut BOTTOM VIEW 3x10mm Button Head Cap Screw Apply threadlocker screw cement...

Page 16: ...GA Item code BH124 Instruction Manual 16 BOTTOM VIEW BOTTOM VIEW 3mm Hex Nut 3mm Hex Nut 10x14mm Aluminium 10x14mm Aluminium 3x25mm Socket Head Cap Screw 3x25mm Socket Head Cap Screw 3x10mm Button Hea...

Page 17: ...e BH124 Instruction Manual 17 BOTTOM VIEW BOTTOM VIEW 5mm Hex Nut 10x7mm Aluminium 10x7mm Aluminium 5mm Flat Washer 5x50mm Socket Head Cap Screw 5x50mm Socket Head Cap Screw 5mm Flat Washer Apply thre...

Page 18: ...PZL 140 WILGA Item code BH124 Instruction Manual 18 BOTTOM VIEW Cut off shaded portion carefully 10mm 30mm Mark Line 5mm Assemble left and right sides the same way L R L R L R L R...

Page 19: ...19 PZL 140 WILGA Item code BH124 Instruction Manual Assemble left and right sides the same way L R Push P u s h i n t o L R L R 2 0 m m 5mm 5mm 3 0 m m Mark Point 1 Mark Point 1...

Page 20: ...same way L R Drill holes using the stated in this case 3mm 3mm PZL 140 WILGA Item code BH124 Instruction Manual L R 3mm 3mm 3x6mm Button Head Cap Screw 3x6mm Button Head Cap Screw 3x6mm Button Head C...

Page 21: ...ttle servor Test fit the servos into the servo tray Trim the tray if necessary to fit your servos 2 Mount the servo to the tray using the mounting screws provided with your radio system o 90 o 90 appr...

Page 22: ...ocate the aluminium wing dihedral brace Test fit the aluminium tube dihedral brace into each wing haft The brace should slide in easily If not use 220 grit sand around the edges and ends of the brace...

Page 23: ...PZL 140 WILGA Item code BH124 Instruction Manual 23 Top view Cap screw for main wing fixture 4x15mm...

Page 24: ...Manual 24 HORIZONTAL STABILIZER INSTALLATION 6 Pinned Hinge TOP VIEW BOTTOM VIEW Make certain the hinges are adequately secured with glue If they come loose in flight accidents may result B A Apply ep...

Page 25: ...TION 1 2 6x970mm Pushrod 1 1 Horn 3mm Hex Nut BOTTOM VIEW 2 3x12mm Cap Screw 4x25mm Socket Head Cap Screw 4mm Spring Washer 4mm Flat Washer 2 Ball link 3x12mm Tp Screw Horn 3mm Flat Washer 1 2 3x12mm...

Page 26: ...BILIZER STRUTS Ball Link 3x10mm Button Head Cap Screw 3mm Flat Washer 3mm Hex Nut 4 2 4 4 4 Aluminium BOTTOM VIEW BOTTOM VIEW L R 1 B A B A Apply epoxy glue Cut off shaded portion carefully Assemble l...

Page 27: ...PZL 140 WILGA Item code BH124 Instruction Manual 27 BOTTOM VIEW 3mm Hex Nut 3mm Flat Washer 3x10mm Button Head Cap Screw BOTTOM VIEW Apply threadlocker screw cement...

Page 28: ...Control horn linkages for rudder are installed the same way as the elevator before TOP VIEW Elevator Servo Elevator Pushrod Elevator Servo Elevator Pushrod Elevator 1 2 6x895mm Pushrod 1 1 Horn 3mm He...

Page 29: ...29 PZL 140 WILGA Item code BH124 Instruction Manual TOP VIEW TOP VIEW 4 Pinned Hinge B A Apply epoxy glue Cut off shaded portion carefully...

Page 30: ...30 PZL 140 WILGA Item code BH124 Instruction Manual Drill holes using the stated in this case 1 5mm 1 5mm TOP VIEW TOP VIEW 3x12mm Tp Screw Horn 1 5mm Ball link 3x12mm Cap Screw...

Page 31: ...31 PZL 140 WILGA Item code BH124 Instruction Manual C A Apply instant glue C A glue super glue Plastic parts for vertical C A C A C A TOP VIEW TOP VIEW...

Page 32: ...Rudder Pushrod Rudder Pushrod TOP VIEW Rudder INSTALLING THE TAIL GEAR 3mm Flat Washer 2 1000mm Cable 2 2 3x15mm Button Head Cap Screw 3mm Spring Washer 2 2 3mm Hex Nut 2 Cab link 2 M3 Metal Clevis 4...

Page 33: ...EW BOTTOM VIEW 3mm Cab link Metal Clevis Hex Nut 1 2 3 4 5 3x15mm Button Head Cap Screw 3mm Spring Washer 3mm Flat Washer Cut off excess Cut off shaded portion carefully Must be purchased separately X...

Page 34: ...34 PZL 140 WILGA Item code BH124 Instruction Manual Servo tail gear o 90 TOP VIEW Tail Gear Cable Servo Gear Servo Gear Cable Pay close attention here...

Page 35: ...ling the engine mount for DLE 35CC or OS 33CC INSTALLING THE ENGINE OR DLE 35CC Throttle Lever OS 33CC Throttle Lever May be you also need to trim some wood from the tri angle wood for the installatio...

Page 36: ...ber Washer 4 500mm Pushrod wire 1 4 Connector 4 12x60mm Aluminium 4 2 5x90mm Socket Head Cap Screw Pushrod Gas M5 Blind Nut 12x60mm Aluminium 16x5mm Flat Washer 16x5mm Rubber Washer 5mm Spring Washer...

Page 37: ...4 Instruction Manual 37 Rubber Rubber Aluminium Aluminium 30mm Screw INSTALLING THE STOPPER Cut off shaded portion Bend 400 degree Bend 400 degree 40 degree bend 400 400 9mm 12mm 6mm Inflame Do not ov...

Page 38: ...odeling knife If flashing is present make sure none of it falls into the tank 5 When satisfied with the alignment of the stopper assembly tighten the 3mm x 20mm machine screw until the rubber stopper...

Page 39: ...en the throttle sick is moved forward from idle to full throttle the throttle barrel should also open and close using this motion If not reverse the direction of the servo using the transmitter INSTAL...

Page 40: ...Throttle servo PZL 140 WILGA Item code BH124 Instruction Manual 40 MOUNTING THE COWLING 48mm 220mm 186mm 214 mm Cowl area cutout for muffler Cut off shaded portion carefully...

Page 41: ...40 WILGA Item code BH124 Instruction Manual 41 3x12mm Tp Screw 4 TOP VIEW TOP VIEW C A Apply instant glue C A glue super glue Drill holes using the stated in this case 2 5mm 2 5mm 3x12mm Tp Screw C A...

Page 42: ...he face plate of the switch cut out and locate the mounting holes 2 Cut out the switch hole using a modeling knife Use a 2mm drill bit and drill out the two mounting holes through the fuselage side 3...

Page 43: ...4 4mm Flat Washer 4 4mm Spring Washer 4 4 4x40mm Socket Head Cap Screw 4 10x20mm Aluminium M4 Blind Nut PZL 140 WILGA Item code BH124 Instruction Manual TOP VIEW Switch Off On Battery Switch Off On Re...

Page 44: ...or 10x20mm Aluminium 4mm Spring Washer 4x40mm Socket Head Cap Screw TOP VIEW 44 12x60mm Aluminium 16x5mm Flat Washer 16x5mm Rubber Washer 5mm Spring Washer 5mm Flat Washer ESC 5x90mm Socket Head Cap S...

Page 45: ...code BH124 Instruction Manual 45 TOP VIEW TOP VIEW 160mm Zip tie Electronic Speed Controller Check the motor rotation Battery Cord When rotating clock wise change the connection of 2 wires Must be pur...

Page 46: ...PZL 140 WILGA Item code BH124 Instruction Manual 46 INSTALLING THE COCKPIT TOP VIEW Cockpit Cockpit Pilot doll Chairs...

Page 47: ...A Item code BH124 Instruction Manual 47 Assemble left and right sides the same way L R 3x16mm Button Head Cap Screw 2 Drill holes using the stated in this case 3mm 3mm 3x16mm Button Head Cap Screw 3mm...

Page 48: ...PZL 140 WILGA Item code BH124 Instruction Manual 48 Drill holes using the stated in this case 3mm 3mm Assemble left and right sides the same way L R TOP VIEW TOP VIEW Chairs B B B B B...

Page 49: ...140 WILGA Item code BH124 Instruction Manual 49 B A Apply epoxy glue B A The number of times the same way Assembly in this case twice 2 X 2 X Assemble left and right sides the same way L R L R TOP VI...

Page 50: ...ame on the canopy is aligned with the rear edge of the cockpit opening Use canopy glue to secure the canopy to the canopy hatch Use low tack tape to hold the canopy in position until the glue fully cu...

Page 51: ...PZL 140 WILGA Item code BH124 Instruction Manual 51 TOP VIEW TOP VIEW Adhesive tape B A Apply epoxy glue B A B A...

Page 52: ...PZL 140 WILGA Item code BH124 Instruction Manual 52 TOP VIEW TOP VIEW TOP VIEW B A Apply epoxy glue Assemble left and right sides the same way L R B A L R...

Page 53: ...PZL 140 WILGA Item code BH124 Instruction Manual 53 1 Plastic parts bottom fuselage TOP VIEW Close BOTTOM VIEW...

Page 54: ...PZL 140 WILGA Item code BH124 Instruction Manual 54 INSTALLING THE PROPELLER C A Apply instant glue C A glue super glue C A BOTTOM VIEW TOP VIEW Must be purchased separately X...

Page 55: ...PZL 140 WILGA Item code BH124 Instruction Manual 55 TOP VIEW...

Page 56: ...please start at the loca tion we recommend 1 It is critical that your airplane be bal ancedcorrectly Improper balancewillcause your plane to lose control and crash THE CENTER OF GRAVITY IS LOCATED 69M...

Page 57: ...connection For more information refer to radio system instruction manual Follow instruction manual of Engine and Battery Tail Gear Servo Engine Throttle Servo Receiver Battery Receiver Switch Aileron...

Page 58: ...PZL 140 WILGA Item code BH124 Instruction Manual 58 TAIL GEAR DIMENSIONAL DETAIL MAIN GEAR DIMENSIONAL DETAIL 19 0 12 0 17 5 49 1 25 0 9 0 3 2 2 0 25 0 2 0 173mm 273mm 4mm 16mm 26 5mm 52mm 28mm...

Page 59: ...40 WILGA Item code BH124 Instruction Manual 59 DECORATION G BUNC G BUNC G BUNC ORACCOVER 21 023 Ferri Red 21 071 Black 21 010 White 1 3 3 4 4 2 2 2 1 3 4 Top view Bottom view Side view Left Side view...

Page 60: ...for landing gear Plastic parts for vertical Plastic parts for vertical Plastic parts for vertical Plastic parts for landing gear 4mm Flat Washer Landing gear struts EXPLODED VIEW 3x12mm Plastic parts...

Page 61: ...t up areas DO NOT dispose of empty fuel containers on a fire this can lead to an explosion NEVER fly in wet conditions or on windy or stormy days NEVER use damaged or deformed propellers or spinners T...

Page 62: ...del lands at the slowest possible speed Switch on the transmitter OFF ON OFF ON Check that the wings are correctly fitted to the fuselage If the model does not respond correctly to the controls land i...

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