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Black Horse Model A6M ZERO, Instruction Manual Book

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Black Horse Model A6M ZERO Instruction Manual Book Download Page 33

INSTRUCTION MANUAL

A6M ZERO

Item code: BH180

33

3x12mm

 Tp Screw

plastic

5

Summary of Contents for A6M ZERO

Page 1: ...d battery set up not included Motor RIMFIRE 50 cc Lipo cell 12 cells 5500 6000mAh Receiver battery 6 0V 2400 2600mAh 2 Packs ESC 120A SPECIFICATION Wingspan 2 385 mm 94 in Length 2 059 mm 81 in Weight 10 8 kg 24 lbs Wing area 99 5 dm2 Wing loading 108 5 g dm2 Wing type Naca Airfoil Servo mount 42mm x 21mm Main gear type Electric retract gear with oleo struts for main gear included Tail gear type O...

Page 2: ...our success Please read through this manual before starting construction Warranty 3 Disclaimer 3 Safety precaution 3 Important building notes 3 Suggestion 3 Flight warnings 3 Covering tools 3 Adhesives and required tools 4 Academy of Model Aeronautics National Model Aircraft Safety Code 4 Part listing not included 6 Tools supplies needed 6 Symbols used throughout this instruction manual comprise 6...

Page 3: ...dust as the dust will blow back into your eyes Always wear safety goggles a particle mask and rubber gloves when grinding drilling and sanding fiberglass parts Vacuum the parts and the work area thoroughly after working with fiberglass parts IMPORTANT BUILDING NOTES To avoid scratching your new airplane do not unwrap the pieces until they are needed for assembly Cover your workbench with an old to...

Page 4: ...ght including fuel of 55 pounds unless in compliance with the AMA Large Model Airplane program AMA Document 520 A f Ensure the aircraft is identified with the name and address or AMA number of the owner on the inside or affixed to the outside of the model aircraft This does not apply to model aircraft flown indoors g Not operate aircraft with metal blade propellers or with gaseous boosts except fo...

Page 5: ... AMA Documents 922 and 923 6 With the exception of events flown under official AMA Competition Regulations excluding takeoff and landing no powered model may be flown outdoors closer than 25 feet to any individual except for the pilot and the pilot s helper s located at the flightline 7 Under no circumstances may a pilot or other person touch an outdoor model aircraft in flight while it is still u...

Page 6: ...gle Screw driver Medium C A glue EPOXY A EPOXY B 30 minute epoxy 5 minute epoxy Modeling knife 2 bender plier TOOLS SUPPLIES NEEDED Cut off excess B Apply epoxy glue Apply threadlocker screw cement C A Apply instant glue C A glue super glue Cut off shaded portion carefully Assemble left and right sides the same way Must be purchased separately Ensure smooth non binding movement when assembling Pay...

Page 7: ...Cap Screw 2 3mm Flat Washer 3mm Hex Nut 4 44mm Pinned Hinge 2 6x900mm Push rod 2 Horn 4 2 2 4 Ball link 4 3x12mm Cap Screw 4 3mm Flat Washer 3mm Hex Nut 10 44mm Pinned Hinge Exhaust Pipe Mounting part 5 1 1 5 10 3x12mm Tp Screw 7 1 3x15mm Tp Screw 1200mm Cable rod 2 2 2 4 3x30mm Connector Locknut 3mm Hex Nut 2 M3 Metal Clevis 3mm Spring Washer 4 3mm Flat Washer 4 4 3x16mm Cap Screw 4mm Spring Wash...

Page 8: ...LLING THE AILERONS AND FLAPS B A Apply epoxy glue Cut off shaded portion carefully Assemble left and right sides the same way 8 67mm Pinned hinge 10 44mm Pinned hinge Flap Aileron 8 Horn F l a p 10 3x12mm Tp Screw 2 2 2 3x12mm Tp Screw Horn Bottom View ...

Page 9: ...When you have pulled the servo lead out remove the masking tape and the servo lead from the thread 5 Place the servo into the servo tray hatch into the servo box on the bottom of the wing and drill 1 5mm pilot holes through the tray and servo box for each of the four mounting screws Secure the servo tray in place using the mounting screws provided 6 Repeat step 2 5 to install the second aileron se...

Page 10: ...CTION MANUAL A6M ZERO Item code BH180 10 o 60 approx 16mm 2mm Flaps servos 3mm Hex Nut 3mm Flat Washer 3x12mm Cap Screw 2 6x80mm 1 5mm Screw Flap 3x12mm Tp Screw Flap 2 2 2 2 2 2x10mm Tp Screw 1 5mm 2 Flap 2 ...

Page 11: ... Flat Washer 3mm Hex Nut 2 6x100mm Cut off shaded portion carefully Assemble left and right sides the same way Pay close attention here Drill holes using the stated in this case 1 5mm 1 5mm The number of times the same way Assembly in this case twice 2 2mm Screw 1 5mm 1 5mm 2x10mm Tp Screw 2 2 2 2 2 2 2 ...

Page 12: ...ode BH180 12 Assemble left and right sides the same way C A Apply instant glue C A glue super glue Cut off shaded portion carefully B A Apply epoxy glue Bottom View 2x10mm 3x15mm Tp Screw Horn 3x12mm Cap Screw Aileron C A C A 2 2 2 2 2 ...

Page 13: ...NG GEAR 4mm Spring Washer 8 4x20mm Socket Head Cap Screw 8 6x55mm Socket Head Cap Screw 3x16mm Button Head Cap Screw 2 4 6mm Flat washer 4 4mm Flat washer 2x10mm Tp Screw 3x4mm Set Screw 8 8 4 3x20mm Button Head Cap Screw 4 115mm Wheel Mounting gear Wheel well Bottom View B 2 Top View ...

Page 14: ...t sides the same way Drill holes using the stated in this case 3mm 3mm 4x20mm Socket Head Cap Screw 4mm Spring Washer 4mm Flat washer for Fuselage for Wing 108mm 20mm Using a modeling knife carefully remove the firm covering from the wing gear tray Make sure that you do not remove any wood 3x4mm Set Screw ...

Page 15: ...INSTRUCTION MANUAL A6M ZERO Item code BH180 15 6x55mm Socket Head Cap Screw 6mm Flat washer 3x20mm Button Head Cap Screw 3x16mm Button Head Cap Screw ...

Page 16: ...INSTRUCTION MANUAL A6M ZERO Item code BH180 16 Cut off shaded portion carefully Assemble left and right sides the same way C A Apply instant glue C A glue super glue Bottom View 2x10 mm Tp Screw ...

Page 17: ...ay if necessary to fit your servos 2 Mount the servo to the tray using the mounting screws provided with your radio system o 90 o 90 approx 16mm 2mm 2mm 2mm For Throttle Servo For Rudder Elevator Servo 1 2 3 4 Throttle servo Elevator servo Tail gear Rudder servo Elevator servo INSTALLING HORIZONTAL STABILIZER 2 6x900mm Push rod 2 Horn 4 2 2 4 Ball link 4 3x12mm Cap Screw 4 3mm Flat Washer 3mm Hex ...

Page 18: ...INSTRUCTION MANUAL A6M ZERO Item code BH180 18 Bottom View 10 ...

Page 19: ...INSTRUCTION MANUAL A6M ZERO Item code BH180 19 Bottom View 2 Horn 3mm Hex Nut 3x12mm Cap Washer Ball link Aluminium ball Push rod 2 6x900mm Push rod ...

Page 20: ...INSTRUCTION MANUAL A6M ZERO Item code BH180 20 Top View Elevator Elevator Elevator servo Push rod Ball link 3mm Hex nut 3x12mm Cap scew 3mm Flash washer Servo tail 2 ...

Page 21: ...NSTRUCTION MANUAL A6M ZERO Item code BH180 21 Bottom View INSTALLING VERTICAL STABILIZER 4 2 6x870mm Push rod 1 Horn 2 1 1 2 Ball link 2 3x12mm Cap Screw 2 3mm Flat Washer 3mm Hex Nut 4 44mm Pinned Hinge ...

Page 22: ...INSTRUCTION MANUAL A6M ZERO Item code BH180 22 Bottom View Horn 3mm Hex Nut 3x12mm Cap Washer Ball link Aluminium ball Push rod ...

Page 23: ...INSTRUCTION MANUAL A6M ZERO Item code BH180 23 Top View Push rod Ball link 3mm Hex nut 3x12mm Cap scew 3mm Flash washer Servo tail Rudder Rudder servo ...

Page 24: ...4 Bottom View INSTALLING THE TAIL GEAR 1 2 3 4 5 Cable rod 3x16mm Cap Screw 3mm Spring Washer 3mm Flat Washer 1200mm Cable rod 2 2 2 4 3x30mm Connector Locknut 3mm Hex Nut 2 M3 Metal Clevis 3mm Spring Washer 4 3mm Flat Washer 4 4 3x16mm Cap Screw ...

Page 25: ...INSTRUCTION MANUAL A6M ZERO Item code BH180 25 Bottom View Hex Nut 1 2 3 4 5 Cab rod M3 Metal Clevit 3mm Connector Rudder servo ...

Page 26: ...INSTRUCTION MANUAL A6M ZERO Item code BH180 26 B ...

Page 27: ...installing the engine mount for DLE 55CC or OS 60CC OR DLE 55CC Throttle Lever OS 60CC Throttle Lever DLE 55CC DLE 55CC DLE 55CC Plate of plywood Throttle hole Φ 6mm DLE 35CC 6 2mm 6 2mm OS 60CC Plate of plywood DLE 35CC OS 60CC OS 60CC Throttle hole Φ 6mm 6 2mm 6 2mm May be you also need to trim some wood from the tri angle wood for the installation is easy ...

Page 28: ...ERO Item code BH180 28 Rubber Rubber Aluminium Aluminium 30mm Screw INSTALLING THE STOPPER Cut off shaded portion Bend 400 degree Bend 400 degree 40 degree bend 400 400 9mm 12mm 6mm Inflame Do not overheat it may break WARNING ...

Page 29: ...LING THE FUEL TANK Silicone tube Foam ring Fuel tank 5 Test fit the stopper assembly into the tank It may be necessary to remove some of the flashing around the tank opening using a modeling knife If flashing is present make sure none of it falls into the tank 6 When satisfied with the alignment of the stopper assembly tighten the 3mm x 20mm machine screw until the rubber stopper expands and seals...

Page 30: ...1 5x16mm Plastic Washer M5 Blind Nut 4 4 500mm Pushrod wire 1 4 12x65mm Aluminum Apply threadlocker screw cement Ensure smooth non binding movement when assembling Apply threadlocker screw cement Must be purchased separately 12x65mm Aluminium 5x16mm Plastic Washer 5mm Spring Washer 5mm Flat Washer 5x100mm Socket Head Cap Screw X M5 Blind Nut Zip tie ...

Page 31: ...tle pushrod wire using wire cutters and install the servo arm retaining screw 1 Install one adjustable metal connector through the third hole out from the center of one servo arm enlarge the hole in the servo arm using a 2mm drill bit to accommodate the servo connector Remove the excess material from the arm After installing the adjustable metal connector apply a small drop of thin C A to the bott...

Page 32: ...INSTRUCTION MANUAL A6M ZERO Item code BH180 32 Exhaust Pipe MOUNTING THE COWL Mounting part 5 1 1 5 10 3x12mm Tp Screw 7 3x15mm Tp Screw 3x15mm Tp Screw 2 6 9 m m 241mm 2 7 5 m m ...

Page 33: ...INSTRUCTION MANUAL A6M ZERO Item code BH180 33 3x12mm Tp Screw plastic 5 ...

Page 34: ...ron servo lead easier when you are installing the wing Plug the battery pack lead into the switch Do not permanently secure the receiver and battery until after balancing the model 1 The switch should be mounted on the fuselage side opposite the muffler close enough to the receiver so the lead will reach Use the face plate of the switch cut out and locate the mounting holes 3 Secure the switch in ...

Page 35: ... so the rear frame on the canopy is aligned with the rear edge of the cockpit opening Use canopy glue to secure the canopy to the canopy hatch Use low tack tape to hold the canopy in position until the glue fully cures Wrap the tape completely around the canopy hatch Receiver 1 Electric Retract Landing Gear Controller ...

Page 36: ...INSTRUCTION MANUAL A6M ZERO Item code BH180 36 B B Top View B B ...

Page 37: ...INSTRUCTION MANUAL A6M ZERO Item code BH180 37 Must be purchased separately Top View ...

Page 38: ...INSTRUCTION MANUAL A6M ZERO Item code BH180 INSTALLING THE WING TO THE FUSELAGE 32x780mm Aluminium tube 1 1 1 38 B A Apply epoxy glue B B Bottom View ...

Page 39: ...M ZERO Item code BH180 Top View Bottom View Test fit the aluminium tube dihedral brace into each wing haft The brace should slide in easily If not use 220 grit sand around the edges and ends of the brace until it fits properly ...

Page 40: ...40 INSTRUCTION MANUAL A6M ZERO Item code BH180 INSTALLING THE PROPELLER 4 3x12mm TP Scew 3x12mm TP Screw 6 2mm Top View Main wing must be inserted and attached completely before fixing with screw 1 1 ...

Page 41: ...INSTRUCTION MANUAL A6M ZERO Item code BH180 INSTALLING THE PLASTIC PART 4x12mm Button Head Cap Screw 4mm Spring Washer 41 4x12mm Button Head Cap Screw 4 1 1 4 4mm Spring Washer ...

Page 42: ...INSTRUCTION MANUAL A6M ZERO Item code BH180 4x12mm Button Head Cap Screw 4mm Spring Washer 42 ...

Page 43: ...R EP VERSION M4 Blind Nut 4 4 4x35mm Socket Head Cap Screw 4mm Plastic Washer 4 4 10x20mm Aluminum 4mm Spring Washer 4 1 10x10mm 4 mm Spring Washer 4mm Washer 4x35mm Socket Head Cap Screw M4 Blind Nut INSTRUCTION MANUAL A6M ZERO Item code BH180 M4 Blind Nut 43 ...

Page 44: ...INSTRUCTION MANUAL A6M ZERO Item code BH180 5mm Flat washer 5mm Spring Washer 5x16mm Plastic Washer 12x70mm Aluminum ESC 5x100mm Socket Head Cap Screw Zip tie mm 44 ...

Page 45: ...under the horizontal stabilizer If the tail of the plane falls the plane is tail heavy To correct this move the battery and receiver forward or if this is not possible stick weight into the firewall When balanced correctly the airplane should sit level or slightly nose down when you lift it up with your fingers BALANCING 6 x 25mm Plastic Screw Aluminium 2000mm 12mm 2 2 1 1 Plate of plywood After y...

Page 46: ... High rate PRE FLIGHT CHECK 1 Completely charge your transmitter and receiver batteries before your first day of flying 2 Check every bolt and every glue joint in your plane to ensure that everything is tight and well bonded 3 Double check the balance of the airplane 4 Check the control surface 5 Check the receiver antenna It should be fully extended and not coiled up inside the fuselage 6 Properl...

Page 47: ...EXPL ODED VIEW 2x10mm Tp Screw 5x100mm Socket Head Cap Screw 5mm Spring Washer 5mm Flat Washer 5mm Plastic Washer 6mm Flat Washer 6x65mm Socket Head Cap Screw 12x65mm Aluminium 4x4mm 2x10mm 2mm 47 ...

Page 48: ... instruction manual Follow instruction manual of Engine and Battery ESC BATTERY Receiver Motor BATTERY Engine Aileron Rudder Elevator Elevator Servo Aileron Throttle Servo Aileron Servo Aileron Servo Flap Servo Flap Flap Servo Flap Rudder Servo Receiver Battery Receiver Switch Elevator Elevator Servo INSTRUCTION MANUAL A6M ZERO Item code BH180 48 ...

Page 49: ...AIN GEAR DIMENSIONAL DETAIL INSTRUCTION MANUAL A6M ZERO Item code BH180 18mm 23mm 31mm 23mm 31mm TAIL GEAR DIMENSIONAL DETAIL 36 00 130 50 70 00 65 00 54 00 45 00 28 00 127 00 19 00 257 00 49 123mm 47mm ...

Page 50: ...lt up areas DO NOT dispose of empty fuel containers on a fire this can lead to an explosion NEVER fly in wet conditions or on windy or stormy days NEVER use damaged or deformed propellers or spinners THE PROPELLER IS DANGEROUS Keep fingers clothing ties shirt sleeves scarves or any other loose objects that could be caught or drawn in away from the propeller Take care at ALL times Keep all onlooker...

Page 51: ...odel lands at the slowest possible speed Switch on the transmitter OFF ON OFF ON Check that the wings are correctly fitted to the fuselage If the model does not respond correctly to the controls land it as soon as possible and correct the fault Empty the fuel tank after flying fuel left in the tank can cause corrosion and lead to engine problems Check that the transmitter batteries have adequate p...

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