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Li-Po Battery 

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1000 to 1350 mAh 

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2S (7.4 volt) or 3S (11.1 volt) 

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20C or higher recommended 

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130 grams (4.5 oz.) maximum weight 

 

APC 7x5 Thin Electric Propeller (APC p/n LP07050E) 

 

Qty (3) 6 to 8 gram (0.2 to 0.3 oz) ultra-light servos 

 

Qty (3) micro control horns 

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Du-Bro #919 or #848 Micro Control Horns or equivalent 

 

Qty (3) micro control horn keepers 

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Du-Bro #849 Micro EZ Link for .032 wire 

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Du-Bro #920 Micro EZ Link for .047 wire 

 

.032” or .047” diameter wire 

 

Qty (1) 6” servo extension for the elevator servo - 32 gauge micro wire preferred 

 

Qty (1) “Y” harness for aileron servos or (2) 3” servo extensions if your receiver 

allows one aileron servo to be plugged into an alternate channel - 32 gauge micro 

wire preferred 

 

(4) #64 rubber bands (#64 Rubber bands are available at any office supply store.) 

 

Hinge Tape 

 

Velcro or double-sided tape 

 

2” or 3" wide strapping tape 

 

5-minute epoxy 

 

Foam safe thick CA and/or low-temp hot glue  

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Caution:  Foam safe thin CA will generate too much heat when it cures 

and will melt the foam 

 

Introduction: 

 

The BLUE RAY is intended to be a simple-to-build club project.  Micro servos, receivers 

and electric motors are available at very affordable prices.  Now is the time to start club 

pylon racing! 

 

The completed weight of the BLUE RAY is 8 to 8.5 ounces (228 to 240 grams) without a 

battery!  The battery adds from 2.2 to 4.0 ounces (62 to 115 grams) for a total ready-

to-fly weight of 10.2 to 12.5 ounces (310 to 355 grams).  Typical foamy planes in this 

weight class do not do fly well in the wind; however the BLUE RAY handles well in a 10 

mph breeze.  It has good wind penetration, especially with a 3-cell battery and the 

throttle up. 

 

A 1000 to 1300 mAh battery is recommended for racing.  A smaller battery can be 

used, but the flight duration is shorter.  With the recommended battery, you can get 3 

two-minute heat races with a single charge.  The BLUE RAY has been flown with a 1700 

mAh 3-cell Li-Po battery and it still flies well, but pylon turns get to be sluggish. 

 

If this is to be a club project, the simple fixtures shown in these instructions will make 

the assembly quicker and easier.  If you are only building one or two airplanes, 

assemble the fuselage on a flat surface and use a carpenters square or right triangle to 

make sure the fuselage sides are perpendicular with the fuselage bottom. 

Summary of Contents for Blue Ray

Page 1: ...m Qty 1 Fuselage Top Qty 1 Nose Top Qty 2 Ply Fuse Doublers Qty 1 Ply Firewall Qty 2 Dowels Qty 1 Plastic Hood Scoop Qty 1 Aileron Drawing Qty 2 Nose Doublers Qty 2 Rear Dowel Doublers not shown in ph...

Page 2: ...imple to build club project Micro servos receivers and electric motors are available at very affordable prices Now is the time to start club pylon racing The completed weight of the BLUE RAY is 8 to 8...

Page 3: ...in assembling the aircraft Do not remove the plastic film from these parts until you have made the appropriate cuts Tip Rounding the leading edges of the horizontal and vertical stabilizer and the fu...

Page 4: ...ewall and dowels If desired glue the doublers in place making sure the holes for the hold down dowels are lined up The finished inside width in the nose is 1 If your battery is wider than this you may...

Page 5: ...s Horizontal Vertical Stabilizers Cut the elevator free from the horizontal stabilizer along the line drawn on the stabilizer Cut a 45 taper into the leading edge of the elevator You can rough cut the...

Page 6: ...place and connect it to the servo arm with either 032 or 042 diameter wire with a Z bend at the servo end and a keeper at the elevator end Wing Before working on the wing make sure you have correctly...

Page 7: ...nnection Install the ailerons using your favorite hinge method Again use sealing tape to seal the hinge area Drill holes for the aileron control horns and glue them in place Connect the control horns...

Page 8: ...t connection of the ailerons to the receiver use two 3 servo extensions The removable wing provides access to the battery so make sure you have enough slack in the aileron wires to allow the battery t...

Page 9: ...can be built with a single aileron servo and torque tubes The double servo arrangement is shown in the instructions because it s easy to install The Du Bro micro control horns and keepers are inexpens...

Page 10: ...ng where piloting skill determines the outcome more than the airplane The motor and propeller selections were made to provide good performance for pylon racing at a low cost We hope you like flying yo...

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