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cut the air inlet hole.  The rear of the fuselage is open to let out the hot air.  Do not 

install the scoop at this time. 

 

Firewall: 

 

Sand the front fire wall area so that the front edges are even.  The proper amount of 

firewall down-thrust is built-in, so don't sand too aggressively.  Using a small drill bit or 

piece of wire poke holes in the edge of the foam where the firewall attaches.  This 

really helps the bond of the firewall to the fuselage.  The holes help the epoxy wick into 

the foam for better strength.  

 

The firewall is a 1¾" by 1¾" square piece of ⅛" plywood.  Layout the engine mount 

on the firewall and pilot drill for the mounting holes.  Drill a ¼" hole to route the motor 

wires through the firewall.  Glue the plywood firewall to the fuselage using 5-minute 

epoxy. 

 

After the firewall epoxy has cured, lightly sand the corners of the fuselage to round 

them off a bit.  Don’t sand the corners if you left the clear plastic film on the foam. 

 
Use foam safe CA or 5-minute epoxy to install the two 

3

/

16

" wood dowels for the wing 

hold downs.  You may optionally use your own carbon fiber dowels. 

 

Horizontal & Vertical Stabilizers: 

 

Cut the elevator free from the horizontal stabilizer along the line drawn on the 

stabilizer.  Cut a 45º taper into the leading edge of the elevator.  You can rough cut the 

taper with a knife and then use a "T" bar or sanding block to sand the taper to a 

smooth finish.  Sand the trailing edges of the elevator to a taper and round over the 

leading edges of the horizontal and vertical stabilizers.  The leading edges of the 

horizontal and vertical stabilizers may be reinforced with 3" wide clear tape if desired. 

 

Transfer the horizontal stabilizer centerline marks to the stabilizer and remove the 

plastic film covering from the area. 

 

Attach the elevator to the horizontal stabilizer.  Hinging the elevator can be done 

several ways using the hinge method that you prefer.  Hinge tape is an easy option.  A 

stronger method is to join the elevator to the horizontal stabilizer with thread, but make 

sure that the gap is sealed with tape to prevent flutter! 

 

The location of the elevator servo is 

marked on both fuselage sides.  If you 

haven’t already done so, cut out the 

servo opening to fit your servo now, but 

do not install the servo at this time. 

 

With the fuselage weighted down to the 

work bench place the horizontal and 

vertical stabilizers into the tail of the 

Summary of Contents for Blue Ray

Page 1: ...m Qty 1 Fuselage Top Qty 1 Nose Top Qty 2 Ply Fuse Doublers Qty 1 Ply Firewall Qty 2 Dowels Qty 1 Plastic Hood Scoop Qty 1 Aileron Drawing Qty 2 Nose Doublers Qty 2 Rear Dowel Doublers not shown in ph...

Page 2: ...imple to build club project Micro servos receivers and electric motors are available at very affordable prices Now is the time to start club pylon racing The completed weight of the BLUE RAY is 8 to 8...

Page 3: ...in assembling the aircraft Do not remove the plastic film from these parts until you have made the appropriate cuts Tip Rounding the leading edges of the horizontal and vertical stabilizer and the fu...

Page 4: ...ewall and dowels If desired glue the doublers in place making sure the holes for the hold down dowels are lined up The finished inside width in the nose is 1 If your battery is wider than this you may...

Page 5: ...s Horizontal Vertical Stabilizers Cut the elevator free from the horizontal stabilizer along the line drawn on the stabilizer Cut a 45 taper into the leading edge of the elevator You can rough cut the...

Page 6: ...place and connect it to the servo arm with either 032 or 042 diameter wire with a Z bend at the servo end and a keeper at the elevator end Wing Before working on the wing make sure you have correctly...

Page 7: ...nnection Install the ailerons using your favorite hinge method Again use sealing tape to seal the hinge area Drill holes for the aileron control horns and glue them in place Connect the control horns...

Page 8: ...t connection of the ailerons to the receiver use two 3 servo extensions The removable wing provides access to the battery so make sure you have enough slack in the aileron wires to allow the battery t...

Page 9: ...can be built with a single aileron servo and torque tubes The double servo arrangement is shown in the instructions because it s easy to install The Du Bro micro control horns and keepers are inexpens...

Page 10: ...ng where piloting skill determines the outcome more than the airplane The motor and propeller selections were made to provide good performance for pylon racing at a low cost We hope you like flying yo...

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