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Parts Pricing List

Diag.

 Description

Qty

Diag.

 Description

Qty

275-2

FLANGE HD HEX. BOLT

6

309-2

FLANGE HD HEX. NUT

2

276

SOUNDPROOF COVER (SPEC. ORD.)

1

310

CONTROL PANEL ASS'Y

1

276-2

FLANGE HD HEX. BOLT

8

311

STARTER SWITCH WITH KEY

1

276-3

WASHER

8

312

LOW OILWARNING INDICATOR LIGHT

1

277

UPPER COVER (SPEC. ORD.)

1

313

POWER INDICATOR LIGHT

1

277-2

FLANGE HD HEX. BOLT

4

314

VOLTMETER

1

277-3

WASHER

4

315

GLOW PLUG MODULE AND SWITCH

1

278

GAS CAP SHOCK ABS. (SPEC. ORD.)

1

316

GLOW PLUG INDICATOR LIGHT

1

279

FUEL INDICATOR RUBBER SEAL

1

317

DUAL GFI 120V OUTLET

1

280

FUEL INDICATOR GLASS

1

318

VOLTAGE SWITCH (120V / 240V)

1

281

LEFT SIDE COVER (SPEC. ORD.)

1

319

GROUND TERMINAL

1

281-2

FLANGE HD HEX. BOLT

6

320

TWIST LOCK DUAL 120V / 240V OUTLET

1

281-3

WASHER

6

321

DC TERMINALS

1

282

MUFFLER SUP. BOARD (SPEC. ORD.)

1

323

FUSE

1

282-2

FLANGE HD HEX. BOLT

7

324

BATTERY

1

282-3

WASHER

7

325

FLANGE HD HEX. BOLT

2

283

ENGINE END COVER (SPEC. ORD.)

1

326

SPRING WASHER

2

283-2

FLANGE HD HEX. BOLT

6

327

HEX. NUT

2

283-3

WASHER

6

328

PAN HD SCREW

6

284

BASE (SPEC. ORD.)

1

329

FLANGE HD HEX. BOLT

4

285

LEVER HANDLE

1

329-2

SPRING WASHER

6

286

UNDER PAN AIR HOOD (SPEC. ORD.)

1

329-3

WASHER

6

286-2

FLANGE HD HEX. BOLT

10

329-4

HEX. NUT

2

287

WING NUT

2

330

MUFFLER CONNEC. GAS. (SPEC. ORD.)

1

288

BATTERY RETAINING BAR

1

331

RIPPLE PIPE GASKET (SPEC. ORD.)

1

289

BATTERY PAD

1

332

RIPPLE PIPE GASKET (SPEC. ORD.)

1

290

HOOK BOLT

2

333

AIR FILTER SHOCK ABS. (SPEC. ORD.)

1

291

BATTERY HOLDER

1

336

PAN HD SCREW

3

291-2

FLANGE HD HEX. BOLT

4

338

FUEL LINE SHOCK ABSORBER

1

292

CONTROL BOX

1

338-2

FLANGE HD HEX. BOLT

2

292-2

FLANGE HD HEX. BOLT

2

339

FLANGE HD HEX. NUT

2

292-3

SPRING WASHER

2

340

FUEL INJECTOR RETAINING PLATE

1

292-4

WASHER

2

341

FUEL LINE FITTING

1

292-5

HEX. NUT

2

342

FUEL RETURN CLIP

2

293

SHOCK ABSORBER

4

343

FUEL RETURN LINE

1

293-2

HEX. NUT

4

344

FLANGE HD HEX. BOLT

1

293-3

SPRING WASHER

4

345

EXHAUST ROCKER ARM

1

293-4

WASHER

4

346

INTAKE ROCKER ARM

1

294

WHEEL

4

347

VALVE SCREW

2

294-2

WASHER

4

348

SPECIAL HEX. NUT

2

294-3

COTTER PIN

4

349

ROCKER ARM SUPPORT

1

295

SOUNDPR. UNDER PAN (SPEC. ORD.)

1

350

VALVE CAP

2

296

FUEL TANK CAP

1

351

VALVE COTTER

2

297

FUEL CAP SEAL

1

352

SPRING RETAINER

2

298

FUEL TANK STRAINER

1

353

VALVE SPRING

2

299

FUEL TANK

1

354

VALVE SPRING WASHER

2

299-2

FLANGE HD HEX. BOLT

4

355

PIN

1

299-3

WASHER

4

356

BALL BEARING

1

300

FUEL LEVEL INDICATOR

1

357

OIL PRESSURE SWITCH

1

300-2

COUNTERSUNK HD SCREW

2

358

THREADED STUD

2

301

FUEL TANK INDICATOR GASKET

1

359

THREADED STUD

2

302

SHOCK ABSORBER FOR FUEL TANK

4

360

THREADED STUD

2

303

METAL SLEEVE

4

361

ROCKER ARM ASS'Y

1

304

COMPLETE FUEL FILTER

1

362

ROCKER ARM SHAFT

1

305

FUEL FILTER GASKET

1

367

CIRCUIT BREAKER

1

306

FUEL VALVE GASKET

1

368

DIODE BRIDGE

1

307

FUEL VALVE PLATE

1

369

GLOW SPRING

1

308

O-RING

1

555-5

TOOL BAG

1

309

FUEL VALVE

1

BILINGUAL MANUAL KCG-5000DES

1

Summary of Contents for 213823

Page 1: ...with the user s manual could result in personal injury and or property damage Retain the user s manual for future Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon m...

Page 2: ...EOCEDURE 7 TO START THE ENGINE 7 BREAK IN PERIOD B EQUIPMENT OPERATION TO POWER TOOLS AND EQUIPMENT 6 TECHNICAL SPECIFICATION 7 SERVICING A MAINTENANCE PROCEDURES ENGINE OIL CHANGE AIR FILTER ELEMENT...

Page 3: ...ution are factors which cannot be built into this product but must be supplied by the operator Save these instructions A Set up precautions 1 Diesel fuel and fumes are flammable and potentially explos...

Page 4: ...pment engine and surrounding area clean at all times 14 Use the equipment accessories etc in accordance with these instructions and in the manner intended for the particular type of equipment taking i...

Page 5: ...ace such as a metal deck 12 Do not connect generator directly into a home s electrical lines Do not plug a generator into an outlet in the home Connecting a generator directly to a utility power suppl...

Page 6: ...3 Controls Engine Switch Power Indicator 120V Receptacles 120V 240V receptacle 12V 8 3A DC receptacle 4 Voltage Meter Circuit Breaker Fuse Cover...

Page 7: ...hat the air inlets and outlets are not blocked by obstructions such as bushes trees or snow drifts Locating it in the path of heavy winds or snowdrifts may require the placement of 5 a barrier for pro...

Page 8: ...l the Fuel Tank first wipe off the Fuel Tank Cap and the surrounding area 3 Unscrew and remove the Fuel Tank Cap 4 Fill the Fuel Tank to about 1 inch under the fill neck of the tank with 2 diesel 5 Th...

Page 9: ...e off 1 Turn the ignition key to the off position 2 Push down on the fuel shut off lever to release the Control Handle 13 3 Turn the fuel valve to its OFF position Start Procedure Before starting the...

Page 10: ...sition and cause the Generator to shut down The Pilot Light will shut off to show that the Circuit Protector has been tripped Disconnect all devices and press the Circuit Breaker back up to reset the...

Page 11: ...ain plug and tighten it 4 Refill the oil to the proper level following the instructions under the Starting the Engine section Air Filter element Maintenance 1 Routine maintenance to the air cleaner he...

Page 12: ...ar operation of the engine and equipment After initial 20 operation hour period a Change engine oil Every 50 operation hours a Replace fuel filter Every 100 operation Hours a Change engine oil or with...

Page 13: ...pecific altitude 1 Reduce load 2 Check oil level and drain excess from crankcase 3 Treat engine with biocide 4 Have the Generator serviced by a qualified mechanic 5 Replace air filter 6 Have a qualifi...

Page 14: ...Service Manual 5500W Silent Diesel Generator with Electric Start Engine Diagram 12...

Page 15: ...Service Manual 5500W Silent Diesel Generator with Electric Start External Components Diagram 13...

Page 16: ...NEEDLE BEARING 1 82 BALANCE GEAR 1 22 CYLINDER HEAD STUD SHORT 2 83 BALL BEARING 2 23 SPECIAL WASHER 4 84 CRANKSHAFT ASS Y 1 24 CYLINDER HEAD NUT SHORT 2 85 TIMING GEAR 1 25 CYLINDER HEAD GASKET 1 86...

Page 17: ...SPEC ORD 1 178 GOVERNOR LEVER 1 258 2 FLANGE HD HEX BOLT 6 179 WASHER 1 259 FRONT COVER 1 179 2 COPPER WASHER 1 261 FLANGE HD HEX BOLT 4 180 OIL SEAL 1 262 COMPLETE ROTOR 1 181 PIN 2 263 WASHER 1 182...

Page 18: ...9 BATTERY PAD 1 332 RIPPLE PIPE GASKET SPEC ORD 1 290 HOOK BOLT 2 333 AIR FILTER SHOCK ABS SPEC ORD 1 291 BATTERY HOLDER 1 336 PAN HD SCREW 3 291 2 FLANGE HD HEX BOLT 4 338 FUEL LINE SHOCK ABSORBER 1...

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