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Gas Rotisserie Oven 

 

Table of Contents 

 

 

1 

Table of Contents 

 

Table of Contents .................................................................................................................................................... 1

 

Introduction.............................................................................................................................................................. 2

 

Safety Precautions ................................................................................................................................................ 2

 

Safety Signs and Messages ............................................................................................................................. 2

 

Safe Work Practices ......................................................................................................................................... 3

 

Safety Labels .................................................................................................................................................... 6

 

Operation.................................................................................................................................................................. 8

 

Controls and Indicators ......................................................................................................................................... 8

 

Controller Operation ............................................................................................................................................ 10

 

Modes ............................................................................................................................................................. 10

 

Programming................................................................................................................................................... 11

 

Cooking ............................................................................................................................................................... 12

 

Power Failure During Cooking Cycle .................................................................................................................. 12

 

Probe (Thermocouple) Diagnostics..................................................................................................................... 13

 

Operation After Gas or Power Outage ................................................................................................................ 13

 

Normal Shutoff .................................................................................................................................................... 13

 

Installation.............................................................................................................................................................. 14

 

Inspection for Shipping Damage ......................................................................................................................... 14

 

Preparation.......................................................................................................................................................... 14

 

Location and Clearance ...................................................................................................................................... 15

 

Installation Procedure.......................................................................................................................................... 15

 

Gas Conversion Instructions ............................................................................................................................... 16

 

Maintenance ........................................................................................................................................................... 17

 

Scheduled Maintenance...................................................................................................................................... 17

 

Oven Cleaning ................................................................................................................................................ 17

 

Troubleshooting................................................................................................................................................... 24

 

Appendix A............................................................................................................................................................. 25

 

Summary of Contents for DRG-40

Page 1: ...Gas Rotisserie Oven MODEL DRG 40 Installation and Operation Manual Serial Numbers 120170 and Higher ...

Page 2: ...idental to the replacement of the defective part where replacement work is performed during standard business hours and not subject to overtime holiday rates and or any additional fees IN NO EVENT SHALL THE COMPANY BE LIABLE FOR LOSS OF USE LOSS OF REVENUE OR LOSS OF PRODUCT OR PROFIT OR FOR INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO FOOD SPOILAGE OR PRODUCT LOSS WARRANTY DOES ...

Page 3: ...troller Operation 10 Modes 10 Programming 11 Cooking 12 Power Failure During Cooking Cycle 12 Probe Thermocouple Diagnostics 13 Operation After Gas or Power Outage 13 Normal Shutoff 13 Installation 14 Inspection for Shipping Damage 14 Preparation 14 Location and Clearance 15 Installation Procedure 15 Gas Conversion Instructions 16 Maintenance 17 Scheduled Maintenance 17 Oven Cleaning 17 Troublesho...

Page 4: ...questions contact the BKI Technical Service Department toll free 1 800 927 6887 Outside the U S call 1 864 963 3471 Safety Precautions Always follow recommended safety precautions listed in this manual Below is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and ...

Page 5: ...g the cleaning process to guard against possible injury from hot cleaning solution Beware of High Voltage This equipment uses high voltage Serious injury can occur if you or any untrained or unauthorized person installs services or repairs this equipment Always Use an Authorized Service agent to Service Your Equipment Keep this manual with the Equipment This manual is an important part of your equ...

Page 6: ...tions on the equipment and in this manual Make certain that you have thoroughly trained your employees about operating the equipment safely Make certain the equipment is in proper working condition If you make unauthorized modifications to the equipment you will reduce the function and safety of the equipment Use Gas Safely Avoid Danger Gas can be a dangerous fuel if not handled safely Make sure t...

Page 7: ...Gas Rotisserie Oven Introduction 5 Do Not Smoke Near The Oven This oven uses combustible fuels to operate Smoking near this oven could possibly cause a fire Do not allow anyone to smoke near this oven ...

Page 8: ...Gas Rotisserie Oven Introduction 6 Safety Labels ...

Page 9: ...Gas Rotisserie Oven Introduction 7 ...

Page 10: ...Gas Rotisserie Oven Operation 8 Operation Controls and Indicators Refer to the figure and table below for an explanation of the oven s controls and indicators ...

Page 11: ...iew and or change the hold time for the individual program REVIEW This button is used to review and or change a setting for any program 5 POWER ON OFF Switch Controls power to the entire unit 6 HEAT ON OFF Switch Controls ignition of top burners if ROTOR and POWER switch are on and doors are shut 7 LIGHTS ON OFF Switch Controls power to the lights inside oven 8 ROTOR ON OFF Switch Controls power t...

Page 12: ...hes the Ready Range the audible alert will sound and the oven will be in the ready mode Cook Mode The cook mode may be entered at any time Press the START STOP button to begin a programmed timed cycle While timing the cooking cycle the display will alternate between the time remaining and the actual temperature When the time remaining reaches zero the controller will alarm and flash the message do...

Page 13: ... or hold temperature set to OFF When both the cook and hold temperature are set to OFF the controller will not regulate the oven temperature This feature is intended for demonstration or display purposes Reviewing a Program 1 Press the REVIEW button The display will be blank and a program LED will be flashing 2 Press the ITEM SELECT button to display the flashing LED for the desired program 3 Pres...

Page 14: ...emperature comes within range of the new setting The ready message will again be displayed Once the display shows rEdy if the oven temperature falls out of range again due to the door opening to load product the too Hot or too CooL message will not be displayed The too Hot or too CooL messages are disabled during a cycle All burners are turned OFF when the doors are opened Always allow a minimum o...

Page 15: ...ait for at least five minutes before restarting your oven This allows time for any unburned gas to dissipate LP gas may take longer than five minutes If you smell gas do not start your oven 1 Place the POWER switch HEAT switch LOWER FLAME switch LIGHTS switch and ROTOR switch located on the front panel in the OFF position 2 Wait at least five minutes to allow any gas that may have accumulated in t...

Page 16: ...e city and country codes are enforced Do not attempt to test the gas pressure of your oven Pressure testing should be done only by an authorized Service Agent During any pressure testing of the gas supply system the oven must be protected The oven and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in ...

Page 17: ... kept away from any flammable material Observe proper clearance to combustibles as noted on the oven rating tag Never place anything on top of the oven The flues on top of the oven should be a minimum horizontal distance of 6 inches from any combustible material Never place any combustible materials above the top of the oven Never use any solvents near the oven The open flame inside the oven could...

Page 18: ...rom the gas supply to the oven gas valve using a soap and water solution If a leak is detected tighten the connection where the leak occurs 7 Connect the three prong grounded plug directly into a properly grounded three prong receptacle 8 Apply power to the oven 9 Perform the following procedures provided in the Startup and Checkout section of the VR8105 VR8205 and VR8305 Direct Ignition Combinati...

Page 19: ...gears Oven Cleaning Cleaning is not only necessary for sanitary reasons but will increase sales appeal and maximize operating efficiency Failure to remove power from this unit may cause severe electrical shock This unit may have more than one disconnect switch Using abrasive cleaners may damage the cabinet finish Use only a mild soap and water solution DO NOT USE OVEN CLEANER on this machine Caust...

Page 20: ...oven 4 Remove all food products from the unit Remove V spits meat baskets and meat forks from the unit and place them in a large sink to soak in hot cleaning solution BKI Cleaner 5 Remove the Rotor System as described below Loosen spinner hubs on both sides of the rotor shaft Lift rotor shaft up and off of rotor hubs and out of unit A SPINNER HUB ...

Page 21: ...Gas Rotisserie Oven Maintenance 19 B C Place the rotor shaft in a large sink ...

Page 22: ...Gas Rotisserie Oven Maintenance 20 If using a dual rotor shaft loosen the center spinner hub Remove the center rotor from the shaft and place in large sink A B CENTER SPINNER HUB ...

Page 23: ...Gas Rotisserie Oven Maintenance 21 Pull drive rotor away from the oven wall to disengage drive hub on rotor from the drive shaft and place in sink A B C ...

Page 24: ...Gas Rotisserie Oven Maintenance 22 Pull passive rotor away from the oven wall to disengage drive hub on rotor from the drive shaft and place in sink A B C ...

Page 25: ...oth 7 Clean the outside and inside of the rotisserie oven with warm water a sponge and an approved cleaner which is authorized for use on food surface areas 8 Lubricate the rotor gears with Permatex Super Lube Synthetic Lubricant with Teflon L0200 When reassembling a dual rotor shaft ensure the countersunk holes of the center rotor face the long side of the shaft 9 Reassemble the oven COUNTERSUNK ...

Page 26: ... program settings Check program settings Gas valve may be in safety lockout mode Turn off HEAT switch for one minute then turn back on Burner does not ignite Contact an authorized BKI service agent for corrective action Hi Limit switch may be tripped Contact an authorized BKI service agent for corrective action Lower burner is not working Doors may not be closed Close the doors Gas supply valve ma...

Page 27: ...Gas Rotisserie Oven Appendix A 25 Appendix A Gas Control Valve Instructions ...

Page 28: ...ent when using an outlet screen c Valves are guaranteed at only 77 percent of the rating d Minimum regulation for LP gas is 15 000 Btuh e Minimum regulation for LP gas is 40 000 Btuh f Minimum regulation for LP gas is 50 000 Btuh Table 2 Gas Capacity Conversion Factor Table 3 Model Number Suffix Letter Designation Model Size Inlet Outlet in AGA Certified Capacity for Natural Gas AGA Certified Mini...

Page 29: ...trial heating equipment and pool heaters Special steps may be required to prevent nuisance shutdowns and control failure due to frequent cycling severe environmental conditions related to moisture corrosive chemicals dust or excessive heat These applications require Honeywell Home and Building Control Engineering review contact your Honeywell Sales Representative for assistance Review the followin...

Page 30: ...y to protect the control Proper insulation or shielding should be provided by the appliance manufacturer verify proper air circulation is maintained when the appliance is installed INSTALLATION When Installing this Product 1 Read these instructions carefully Failure to follow them could damage the product or cause a hazardous condition 2 Check the ratings given in the instructions and on the produ...

Page 31: ...the appliance manufacturer s rating plate to determine if the pressure regulator setting factory set will meet the appliance manifold requirements after conversion NOTE Convertible pressure regulator models suffix letter R do not have field adjustable regulators If the factory pressure regulator setting meets the appliance manifold requirement convert the control as follows 1 Remove the pressure r...

Page 32: ...oth and without deformation 2 Run pipe or tubing to the control If tubing is used obtain a tube to pipe coupling to connect the tubing to the control 3 Install a sediment trap in the supply line to the control See Fig 3 Install Control 1 Mounted 0 to 90 degrees in any direction including vertically from the upright position of the gas control knob 2 Mount so the gas flow is in the direction of the...

Page 33: ...ions to prevent electrical shock or equipment damage 1 Check the power supply rating on the gas control and make sure it matches the available supply Install a transformer and other controls as required 2 Connect the control circuit to the gas control terminals See Fig 7 and 8 3 Adjust thermostat heat anticipator to 0 50A rating stamped on valve operator APPLY WRENCH FROM TOP OR BOTTOM OF GAS CONT...

Page 34: ...connections 3 Light the main burner Stand clear of the main burner while lighting to prevent injury caused from hidden leaks that could cause flashback in the appliance vestibule 4 With the main burner in operation paint the pipe joints including adapters and the control inlet and outlet with rich soap and water solution 5 If another leak is detected tighten the adapter screws joints and pipe conn...

Page 35: ...he necessary steps to provide proper gas pressure to the control NOTE If the burner firing rate is above 150 000 Btuh on VR8305 models see Table 1 for VR8305 capacities it may not be possible to deliver the desired outlet pressure This is an application issue not a control failure Take whatever steps are required to correct the situation Step Opening P Models Step opening models require that you c...

Page 36: ...ner adjustment screw for LO pressure clockwise to increase or counterclockwise to decrease the gas pressure to the burner 10 Once high and low pressure have been checked and adjusted replace pressure regulator adjustment cap If the desired outlet pressure or flow rate cannot be achieved by adjusting the gas control check the control inlet pressure using a manometer at the inlet pressure tap of the...

Page 37: ... the equipment operates 100 000 to 200 000 cycles per year Such heavy cycling can wear out the gas control in one to two years Exposure to water dirt chemicals and heat can damage the gas control and shut down the control system The maintenance program should include regular checkout of the control as outlined in the Startup and Checkout section and the control system as described in the appliance...

Page 38: ...posure to heat IMPORTANT Follow the operating instructions provided by the heating appliance manufacturer The information below describes a typical control application but the specific controls used and the procedures outlined in your appliance manufacturer instructions can differ requiring special instructions To Turn ON Appliance STOP Read the Warnings Above Before Proceeding 1 The lighting sequ...

Page 39: ...A on recycled paper containing at least 10 post consumer paper fibers Automation and Control Solutions Honeywell International Inc Honeywell Limited Honeywell Limitée 1985 Douglas Drive North 35 Dynamic Drive Golden Valley MN 55422 Scarborough Ontario M1V 4Z9 ...

Page 40: ...P O Box 80400 Simpsonville S C 29680 0400 USA http www bkideas com Made and printed in the U S A LI0175 0807 ...

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