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BKI ALF-F Service Manual Download Page 40

Automatic Lift Fryer 

 

Replacement Parts 

 

 

38 

 

 

Table 7. Control Panel ALF-FC Parts 

 

ITEM # 

PART # 

QTY 

DESCRIPTION 

1 

CP0039  

1 

CONTROLLER, VFD LESS HARNESS  

2 R0134 

R0134 

4 
3 

RELAY, MERCURY MDI 60NO220A (AN15210900) 
RELAY, MERCURY MDI 60NO220A (AN15210800) 

3 R0150 

R0148  

1 
1 

RELAY, 4 POLE 208-240 60 HZ (AN15210900) 
RELAY, 3 POLE 42CF35AG (AN15210800) 

4 

SB1277  

1 

CTL PNL WELD ALF-FC  

5 

F0097  

2 

FUSE, 15A 300V SC15 TIME DELAY  

6 

FH0001  

2 

FUSE HOLDER, 15A 300V HPF-EE  

7 

T0036  

1 

THERMOSTAT, HI LIMIT 540 DEG  

8 

W0054  

1 

TRANSFORMER ASSY 240V  

9 

R0044  

2 

RELAY, X-40, SGL FRYER  

10 

R0131  

2 

RELAY. PLUG IN 3PDT 240V COIL  

11 

S0104  

1 

SWITCH, RKR DPDT 15A 250V LAMP  

12 

S0127  

1 

SWITCH, ROCKER 2P, 3 POS  

13 

LPFA172  

1 

RELAY SUPPORT PANEL ALF LPF48  

14 

N0407  

1 

DECAL, CONTROL PANEL ALFFC LOG  

 

Summary of Contents for ALF-F

Page 1: ...Automatic Lift Fryer MODELS ALF F ALF FC Service Manual Serial Numbers 137733 and higher ...

Page 2: ...ville South Carolina or F O B authorized BKI Distributor The Company and or its authorized representatives will assume the normal replacement labor expense for the defective part for the period of the warranty as stated above excluding travel and or other expenses incidental to the replacement of the defective part where replacement work is performed during standard business hours and not subject ...

Page 3: ...ling 9 Assembly and Mounting 9 Wiring 9 Initial Test and Adjustment 10 Operation 11 Controls and Indicators 11 Care of the Shortening 14 ALF F Operation 14 Start Up 14 Cooking 16 ALF FC Operation 17 System Programming 17 Product Programming 19 Start Up 22 Cooking 22 Maintenance 24 Scheduled Maintenance 24 Filtering Procedure 25 Boil Out Procedure 26 Filter Pad Replacement 28 Troubleshooting 29 Rep...

Page 4: ...low recommended safety precautions listed in this manual Below is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions shou...

Page 5: ...the conductor and nearby metallic surfaces near the appliance As a result sparks may be produced between the appliance and surrounding metal surfaces These sparks could cause serious injury damage or fire BKI provides an Equipotential ground terminal for the connection of a bonding conductor after the installation of the appliance per lEC60417 1 This terminal is located on the inside of the Power ...

Page 6: ...ound your fryer clear of any obstacles Serious injury can occur if you trip or fall near the fryer You could be burned by hot shortening that splashes out of the fryer or by falling against the hot metal of the fryer Keep The Floor Around Your Fryer Clean Of Shortening Make sure to keep the floor around your fryer clean of shortening and other liquids Serious injury can occur if you slip near your...

Page 7: ...the basket Wear Safe Clothing Appropriate To Your Job Always wear your insulated mitts when handling the fryer basket or touch any hot metal surfaces You received a pair of insulated mitts with your fryer If you lose or damage your mitts you can buy new ones at your local restaurant equipment supply store or from your local BKI Distributor Always wear non skid shoes when working around the fryer o...

Page 8: ...pment is dangerous for them and others NEVER allow children to play near or operate your equipment Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your equipment Keep all safety labels clean and in good condition Replace any damaged or missing safety labels Refer to the Safety Labels section for illustration and location of safety labels on this unit If y...

Page 9: ...s hospitals and the fire department near your telephone Know your responsibilities as an Employer Make certain your employees know how to operate the equipment Make certain your employees are aware of the safety precautions on the equipment and in this manual Make certain that you have thoroughly trained your employees about operating the equipment safely Make certain the equipment is in proper wo...

Page 10: ...Automatic Lift Fryer Introduction 8 Safety Labels ...

Page 11: ...uctions for proper installation 2 Install an ANSI Z83 11 CGA 1 8 compliant restraining device such as BKI part number FT0279 per the instructions below Mount the wall attachment according the restraining device manufacturer instructions Attach the spring loaded hook on the restraining device to the eye bolt mounted to the fryer then attach the other spring loaded hook to the wall attachment 3 Lock...

Page 12: ...ious injury Ensure that the fryer pot is filled with shortening only to the fill mark when shortening is hot Do not use any shortening other than what is specified in this manual and do not overfill the fryer pot The fryer has a maximum temperature setting of 375º F 190º C for ALF and ALF F or 390º F 200º C for ALF FC Do not use oil shortening with a flashpoint less than 554º F 290º C Use only hig...

Page 13: ...Automatic Lift Fryer Operation 11 Operation Controls and Indicators Refer to the figure and table below for an explanation of the fryer s controls and indicators ...

Page 14: ... be OFF When running a timing cycle the LED will flash At the end of a timing cycle the LED will turn ON steady When idle the LED is off TIME SELECT 2 arrow buttons Two arrow buttons on the front panel are used to set the time Hold the UP ARROW button down to increase the time The longer the button is held down the faster the rate at which the time will increase The DOWN ARROW button is used in th...

Page 15: ...er counts down to 0 Pressing the START STOP button stops the beeper and resets the timer causing the display to return to the original starting time At this point time can be changed using the TIME SELECT buttons or the preset buttons The beeper will also sound for 10 seconds if the alarm time has elapsed during a timing cycle When the STIR OIL function begins the beeper will sound until the ALARM...

Page 16: ...sive boiling and foaming are definite signs of shortening breakdown 8 After you have finished frying for the day filter the shortening and replace the filter pad Also thoroughly clean the pot of sediment and crumbs and empty the condensate pan ALF F Operation Start Up 1 Make sure the main drain valve is closed 2 Fill pot with shortening to about one inch below the fill mark Risk of fire exists if ...

Page 17: ...begins an internal six minute countdown not displayed At the end of the internal countdown the display shows the words STIR then OIL in 5 second intervals and the alarm sounds Depress the ALARM button and stir the shortening freely while it is heating IMPORTANT Before the first cooking operation each day stir the shortening freely while it is heating to provide a balanced shortening temperature fo...

Page 18: ...mer The timer will begin the count down 5 At the end of the frying cycle the digital timer beeper will sound and the basket will automatically rise to its top position Press the START STOP button on the digital timer 6 Allow the basket to drain Failure to use the insulated mitts will result in injury Always use the insulated mitts when handling the hot fry basket 7 Remove basket from the lift and ...

Page 19: ...Automatic Lift Fryer Operation 17 ALF FC Operation System Programming Use the following figure and table to set options that apply to each product programs Figure 1 System Programming Sequence ...

Page 20: ...X refers to the appliance type you have chosen 8 Press ENTER PROGRAM MELTCYCL YES This command allows you to set the melt cycle option This is normally set to yes if you are using solid shortening The display will show either YES or NO 9 Press TOGGLE CLEAR until the desired option is displayed PROGRAM MELTCYCL X X refers to the melt cycle option chosen 10 Press ENTER PROGRAM GLBLFLTR 0 This comman...

Page 21: ...t Fryer Operation 19 Product Programming Use the following figure and table to set a maximum of eight product programs The product programs must be set before cooking can begin Figure 2 Product Programming Sequence ...

Page 22: ...to specify the cooking temperature for this stage The temperature displayed may be a previously programmed temperature The temperature scale may also display C depending on the system option that is set 8 Press TOGGLE CLEAR and input the cooking temperature for product to be cooked PROGRAM TEMP1 XXX F XXX refers to the cooking temperature you input 9 Press ENTER PROGRAM TEMPCOM1 FLEX TIME This com...

Page 23: ...ng time for each stage until the alarm sound The prealarm value displayed may be a previously programmed value 15 Press TOGGLE CLEAR and input the prealarm minutes PROGRAM PREALARM XX XX XX XX refers to the prealarm minutes you input 16 Press ENTER PROGRAM FILTER 0 This command allows you to specify the number of fry cycles you want to complete for this program before a message is displayed remind...

Page 24: ... 4 Add more shortening as required to reach the fill mark Once the oil reaches the fill mark press the ENTER button The computer will display STIR OIL and automatically enter the STIR OIL mode In this mode the computer will heat the oil to 255 F and hold that temperature 5 Stir the oil freely while it is heating Press the 0 button when finished stirring the oil IMPORTANT Before the first cooking o...

Page 25: ...elected number once again to stop the cook cycle 7 Allow the basket to drain Failure to use the insulated mitts will result in injury Always use the insulated mitts when handling the hot fry basket 8 Remove basket from the lift and empty carefully 9 Return the basket to the lift 10 Remember to filter the shortening at least every third frying cycle load Refer to the procedure in this manual Also f...

Page 26: ...do this work Scheduled Maintenance Use the following table to help manage scheduled maintenance activities FREQUENCY PERFORMED BY PART ACTIVITY Daily User Filter Pad Replace filter pad Refer to the procedure in this manual User Filter system Filter the shortening using the procedure in this manual Weekly User Fryer Pot Perform the boil out procedure in this manual Every 6 Months Authorized BKI ser...

Page 27: ...ed underneath the drain valve Also make certain the filter vat and filter screen is under the main drain valve before starting the filtering process 3 Move the DRAIN handle slowly to the OPEN position so that the shortening starts to flow evenly This is to prevent excessive splashing of hot shortening 4 When the pot is empty place the DRAIN handle in the CLOSED position To refill the pot automatic...

Page 28: ...o guard against possible injury from hot cleaning solution 1 Position the FILTER OFF FRY switch to OFF 2 Drain the clean shortening into an adequate storage container Allow the shortening to cool to room temperature before attempting storage 3 CLOSE the drain and fill the fryer pot with HOT water to the shortening level fill mark Do not overfill by allowing the water level higher than the fill mar...

Page 29: ...proper level 14 Add approximately 4 to 6 ounces of distilled white vinegar to develop a neutralizing solution Stir the solution briefly Leave in the pot for three to five minutes and discard NOTE Foaming of shortening after boil outs is caused by failure to follow proper neutralizing procedures 15 Repeat steps 12 through 14 as needed to remove all traces of cleaning solution 16 Rinse the pot again...

Page 30: ... is pumped into the pot the filter pad should be replaced immediately If the filter pad is not properly closed breading crumbs will get through the pad opening and clog the pump Ensure that the filter pad is properly closed upon replacement 1 Place the filter screen inside the filter pad 2 Fold the end of the pad and seal with the bag clip ...

Page 31: ...rsist contact an authorized BKI service agent for corrective action Connections not tight Tighten the connections If problems persist contact an authorized BKI service agent for corrective action Filter valve not open Contact an authorized BKI service agent for corrective action Filter paper on screen clogged with crumbs Change filter paper If problems persist contact an authorized BKI service age...

Page 32: ...ffixed to the unit Assemblies Description Assembly Figure Table DRAIN VALVE PLUGS SB1999S Figure 3 Table 3 DOOR ASSEMBLY SB1289 Figure 4 Table 4 DRAIN MOTOR PIPING ASSEMBLY N A Figure 5 Table 5 CONTROL PANEL ALF F 1 3 Phase CONTROL PANEL ALF F 3 Phase AN15210700 AN15210600 Figure 6 Table 6 CONTROL PANEL ALF FC 1 3 Phase CONTROL PANEL ALF FC 3 Phase AN15210900 AN15210800 Figure 7 Table 7 OIL VAT AS...

Page 33: ...tic Lift Fryer Replacement Parts 31 Figure 3 Drain Valve Plugs SB1999S Table 3 Drain Valve Plugs SB1999S Parts ITEM PART QTY DESCRIPTION 1 MB19101000 1 DRAIN VALVE REPLACEMENT 2 FT0243 2 PLUG 3 8 SQ HEAD PIPE ...

Page 34: ...F 3 N0165 1 DECAL NOTICE LOST MANUAL 4 N0175 1 DECAL SLIPPING ADMONITIONS 5 N0176 1 DECAL INSTR SAFETY MANUAL 6 N0527 1 DECAL SAFETY INSTR FRYERS 7 P0022 1 HANDLE PULL SS P60 1010 8 RIV172 3 RIVET 1 8 X 1 4 CS PLT POP 9 SB1290 1 DOOR MAGNET WELD ALF 10 SCR008 6 SCREW 10 X 1 2 PHIL TRUSS HD 11 SCR075 2 SCREW 10 24 X 3 8 SHOULDER 12 WLPFA096 1 DOOR LPF CORNERS WELDED 13 H0009 1 HINGE RH PIN HALF ...

Page 35: ...Automatic Lift Fryer Replacement Parts 33 Figure 5 Drain Motor Piping Assembly ...

Page 36: ...LEVIS 3 16 X 1 1 4 14 F0253 1 PIN CLEVIS 3 16 X 1 3 4 15 SP0014 2 SPACER ALUM 5 X 125 16 SP0034 2 SPACER DRAIN VALVE BRKT FRYERS 17 NUT253 2 NUT 6 32 S S 18 8 NYLON 18 FT0022 1 PLUG HOLE 3 8 LONG PRONG 19 LZ0130 1 SWITCH ACT COVER FKMA247 20 S0054 1 SWITCH MICRO BZ 2RW822 A2 21 LPFFA093 1 HANDLE PLATE LPF F 48 22 N0277 1 DECAL HANDLE PLATE ALF LPF 23 SCR194 2 SCREW 6 32 X 1 SL RD HD MS 24 H0214 1 ...

Page 37: ...Automatic Lift Fryer Replacement Parts 35 Figure 6 Control Panel ALF F ...

Page 38: ...AN15210600 5 R0150 R0148 1 1 RELAY 4 POLE 208 240 60 HZ AN15210700 RELAY 3POLE 50A 208 240V FKM AN15210600 6 LPFA172 1 RELAY SUPPORT PANEL ALF LPF48 7 F0097 2 FUSE 15A 300V SC15 TIME DELAY 8 FH0001 2 FUSE HOLDER 15A 300V HPF EE 9 T0036 1 THERMOSTAT HI LIMIT 540 DEG 10 R0131 2 RELAY PLUG IN 3PDT 240V COIL 11 TI0032 1 TIMER 230V DIGITAL 4 BUTTON 12 S0104 1 SWITCH RKR DPDT 15A 250V LAMP 13 S0127 1 SW...

Page 39: ...Automatic Lift Fryer Replacement Parts 37 Figure 7 Control Panel ALF FC ...

Page 40: ... 208 240 60 HZ AN15210900 RELAY 3 POLE 42CF35AG AN15210800 4 SB1277 1 CTL PNL WELD ALF FC 5 F0097 2 FUSE 15A 300V SC15 TIME DELAY 6 FH0001 2 FUSE HOLDER 15A 300V HPF EE 7 T0036 1 THERMOSTAT HI LIMIT 540 DEG 8 W0054 1 TRANSFORMER ASSY 240V 9 R0044 2 RELAY X 40 SGL FRYER 10 R0131 2 RELAY PLUG IN 3PDT 240V COIL 11 S0104 1 SWITCH RKR DPDT 15A 250V LAMP 12 S0127 1 SWITCH ROCKER 2P 3 POS 13 LPFA172 1 RE...

Page 41: ...Automatic Lift Fryer Replacement Parts 39 Figure 8 Oil Vat Assembly AN86202800 ...

Page 42: ...0 70 3 WB86202700 1 FILTER TUBING DISCONN ALF LGF LPF 4 SB7659 1 FILTER SCREEN FITTING SPOTWELD 5 FS0003 1 FILTER SCREEN TOP 6 FS0002 1 FILTER SCREEN INTERCEPTOR 7 FS0001 1 FILTER SCREEN BOTTOM 8 FC0004 1 NUT SCREEN RETAINING LPF F 9 WB32112600 1 FILTER VAT WELD ALF LPF LGF 10 FB86202502 1 COVER FILTER VAT LPF ALF 11 N0395 1 DECAL VAT COVER SAFETY WARN 12 SB2306 1 S S CRUMB BASKET WELD ...

Page 43: ...ISCONNECT VAT SIDE 5 O0013 2 O RING FLUOROCARBON V680 70 6 O0014 1 O RING PARKER 2 124 LARGE 7 S0138 1 SPRING FOR QUICK DISCONNECT Components Description Component Figure Item CALROD 208V 4500W LPF W CALROD 240V 4500W LPF W C0292 C0294 Figure 10 1 CASTER 2470 DIK 075 R05 22 C0409 Figure 10 2 CASTER 2477 DIK 075 R05 22 C0410 Figure 10 3 FILTER BAG CLIP FKM F ST0015 Figure 10 4 PROBE ASSEMBLY KIT CO...

Page 44: ...Automatic Lift Fryer Replacement Parts 42 Figure 10 Components 1 2 3 4 5 6 7 8 9 10 11 12 ...

Page 45: ...USH L TIPPED 40152 B0063 Figure 11 4 BRUSH POT SCRUBBER WHITE B0049 Figure 11 5 FILTER HOSE FEMALE SOCKET option SB2332 Figure 11 6 GLOVE NEOPRENE G0089 Figure 11 7 FILTER LPF F 13 5 X 20 5 FI0007 Figure 11 8 BASKET ALF BAIL HANDLE B0113 Figure 11 9 FILTER VAT DOLLY ALF F option AB15201100 Figure 11 10 RESTRAINT FT0279 Figure 11 11 STORAGE COVER option SB1293 Figure 12 Table 10 Figure 11 Accessori...

Page 46: ... Parts ITEM PART QTY DESCRIPTION 1 ALFA123 1 HANGER FRY POT COVER 2 SCR136 1 SCREW 10 24 X 3 8 SLTD TRUSS 3 N0358 1 DECAL BLF COVER CAUTION 4 K0044 1 KNOB LARGE COVER 3200 5 ALFA122 1 COVER STORAGE ALF 6 N0162 1 DECAL CAUTION HOT SURFACES 7 SCR007 2 SCREW 8 X 3 4 PHIL TRUSS HD 8 SCR005 1 SCREW 8 X 1 2 PHIL TRUSS HD ...

Page 47: ...o find the wiring diagram associated with your unit Wiring Diagram Diagram Figure Page ALF F 208V 240V 3 Phase SB15291100 Figure 13 46 ALF F 208V 240V 1 3 Phase SB15291200 Figure 14 47 ALF FC 208V 240V 1 3 Phase SB15290400 Figure 15 48 ALF FC 208V 240V 3 Phase SB15290200 Figure 16 51 ...

Page 48: ...Automatic Lift Fryer Wiring Diagrams 46 Figure 13 ALF F 208V 3 Phase or ALF F 240V 3 Phase M ...

Page 49: ...Automatic Lift Fryer Wiring Diagrams 47 Figure 14 ALF F 208V 240V 1 3 Phase M ...

Page 50: ...Automatic Lift Fryer Wiring Diagrams 48 Figure 15 ALF FC 208V 1 3 Phase or ALF FC 240V 1 3 Phase Sheet 1 of 3 ...

Page 51: ...Automatic Lift Fryer Wiring Diagrams 49 Figure 15 ALF FC 208V 1 3 Phase or ALF FC 240V 1 3 Phase Sheet 2 of 3 ...

Page 52: ...Automatic Lift Fryer Wiring Diagrams 50 Figure 15 ALF FC 208V 1 3 Phase or ALF FC 240V 1 3 Phase Sheet 3 of 3 ...

Page 53: ...Automatic Lift Fryer Wiring Diagrams 51 Figure 16 ALF FC 208V 240V 3 Phase sheet 1 of 3 ...

Page 54: ...Automatic Lift Fryer Wiring Diagrams 52 Figure 16 ALF FC 208V 240V 3 Phase sheet 2 of 3 ...

Page 55: ...Automatic Lift Fryer Wiring Diagrams 53 Figure 16 ALF FC 208V 240V 3 Phase sheet 3 of 3 ...

Page 56: ...Automatic Lift Fryer Notes 54 Notes ...

Page 57: ...Automatic Lift Fryer 55 ...

Page 58: ...Automatic Lift Fryer 56 ...

Page 59: ...Automatic Lift Fryer 57 ...

Page 60: ...P O Box 80400 Simpsonville S C 29680 0400 USA http www bkideas com Made and printed in the U S A LI0228 0808 ...

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