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BIRO EMG-32, Operating Manual And Parts List, Page: 2 / 40

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BIRO EMG-32 Operating Manual And Parts List Download Page 2

TABLE OF CONTENTS:

NOTICE TO OWNERS AND OPERATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 PAGE

SAFETY TIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

GROVE GEAR REDUCER REPLACEMENT & LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . 

ELECTRIC FOOTSWITCH PARTS LIST & DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   

MIXER DRIVE SHAFT SEAL REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1
2
3

13-15

16
17

20

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

5

GRINDER KNIFE & PLATE DO’S & DON’TS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6

FOOD HANDLING TO PREVENT CONTAMINATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 6

TO PROCESS PRODUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 6

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

GRINDER BOWL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 7

LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 7

CHAIN TENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

 8-9

OPERATOR’S NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

9

OPTIONAL EAGLE DRIVE BELT TENSIONING INSTRUCTIONS . . . . . . . . . . . . . . . . . . .

10-11

OPERATOR’S NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

MIXING PADDLE: INSTALLATION; S/N’s 6001 to 6057 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   

18

MIXING PADDLE HISTORY BY SERIAL NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   

19

ELECTRICAL SCHEMATIC WITH ELECTRIC FOOTSWITCH . . . . . . . . . . . . . . . . . . . . . . . . . 

21-22

PNEUMATIC FOOTSWITCH PARTS LIST & DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23

ELECTRICAL SCHEMATIC WITH PNEUMATIC FOOTSWITCH . . . . . . . . . . . . . . . . . . . . . . . 

24-25

ELECTRICAL SUBPLATE COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26

PARTS LIST, NOT SHOWN PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27

FASTENERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

27

PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28-32

BELT DRIVE OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31

JOURNAL BOX ASSEMBLY PARTS DIAGRAM- RIGHT HAND HINGE ASSEMBLY . . . . . . . . . 

33

STANDARD EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

34

SAFETY LABEL LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
TANDEM OPERATION ILLUSTRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

36

OPERATOR SIGNATURE PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

37

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

38

34-35

Summary of Contents for EMG-32

Page 1: ...No EMG32MAN 4 18 12 B IMPORTANT NOTICE This Manual contains important safety instruction which must be strictly followed when using this equipment Model EMG 32 Ergonomic Mixer Grinder Chopper Operating Manual and Parts List ...

Page 2: ...9 OPTIONAL EAGLE DRIVE BELT TENSIONING INSTRUCTIONS 10 11 OPERATOR S NOTES 12 MIXING PADDLE INSTALLATION S N s 6001 to 6057 18 MIXING PADDLE HISTORY BY SERIAL NUMBER 19 ELECTRICAL SCHEMATIC WITH ELECTRIC FOOTSWITCH 21 22 PNEUMATIC FOOTSWITCH PARTS LIST DIAGRAM 23 ELECTRICAL SCHEMATIC WITH PNEUMATIC FOOTSWITCH 24 25 ELECTRICAL SUBPLATE COMPONENTS 26 PARTS LIST NOT SHOWN PARTS 27 FASTENERS 27 PARTS ...

Page 3: ...GRINDER The descriptions and illustrations contained in this manual are not binding The manufacturer reserves the right to introduce any modification without updating the manual 1 No one should use or service this machine without proper training and supervision All operators should be thoroughly familiar with the procedures contained in this Manual Even so BIRO cannot anticipate every circumstance...

Page 4: ...rs ALWAYS Lock Machine Castors After Moving This Machine NEVER Use This Machine For Non Food Products NEVER Operate Machine With Product Mixer Safety Cover Open or Removed or Magnetic Interlock Switch By Passed ALWAYS Turn Off Unplug Machine From Power Source and Perform Lockout Tagout Procedure to this Machine BEFORE Attempting to Unjam or Unclog Cleaning or Servicing NEVER Leave Machine Unattend...

Page 5: ...ucture from under machine Fold down hinged ramp unlock casters and carefully roll machine off of pallet 3 This machine is shipped with the adjustable legs fully retracted The legs allow for a height adjustment from the floor to centerline of bowl 32 minimum to 38 maximum 4 This machine weighs approximately 730 pounds To avoid accidents block up and support machine after raising to desired operatin...

Page 6: ...tch power supply line Be sure line voltage is up to specification 3 Electrical connections to be in accordance with safety codes and National Electrical Code 4 Rated voltage of the unit shall be identical with full supply voltage 5 Voltage drop on the supply line shall not exceed 10 of full supply voltage 7 The feederline conductor shall only be used for the supply of one unit of the relevant hors...

Page 7: ...e footswitch operates both the mix and grind together 14 Insert grinding auger assembly into the bowl and fully engage the auger into the drive shaft Place knife first sharp edges out then grinding plate into end of grinding bowl The grinding plate slides over the knife drive pin and is held from rotating during operation by three pins in the grinding bowl Install the end retaining ring ONLY HAND ...

Page 8: ...ing on the machine Never never hit the plate against anything to clean the holes Never never run the grinder without product Product is a natural lubricant Heat can build up so fast that cold product could crack the plate Never never throw the knives plates 1 ALWAYS wash hands thoroughly with warm soap and water before and after handling raw fish poultry or meats 2 ALWAYS clean and sanitize all ut...

Page 9: ... lubricating Lubricating just the outside of the chain does little good Apply lubrication on the inside of the chain span so that it will work through the moving parts and joints by centrifugal force as the chain rotates and reaches the area where one surface scrubs another 7 ROTATING GRINDING AUGER TO AVOID SERIOUS PERSONAL INJURY ALWAYS Turn Off Unplug Machine From Power Source and Perform Locko...

Page 10: ...place breather and oil level plugs h Reinstall rear drive or access cover C MIXER DRIVE CHAIN TENSION 1 Unplug mixer grinder from power source and perform lockout tagout procedures 2 Remove rear drive or access cover 3 Loosen the four bolts holding the HP motor and transmission to its mounting plate 4 Slide transmission to the right 5 When approximately total chain flex has been attained retighten...

Page 11: ...x should be to Do not overtighten chain as this will put excessive and damaging pressure on the motor bearings Be sure to keep motor shaft parallel with auger drive shaft 6 Retighten motor mounting bolts 7 Retighten motor adjusting stud lock nuts 8 Reinstall rear drive cover or access cover D MAIN DRIVE CHAIN TENSION Continued OPERATOR S NOTES ...

Page 12: ...10 OPTIONAL EAGLE BELT DRIVE SYSTEM FORCE TABLE 1 7 7 1 2 HP 5 6 kw new 15 3 lb 6 9 Kg used 11 2 lb 5 1 Kg ...

Page 13: ...een laced across both sprockets belt deflection 6 Remove the tension tester and read the force recorded from the bottom of the small O Ring on the force scale 7 The force should be equal to the value indicated in the force table 1 7 depending on the HP of the grinder and if the belt is new or used 8 If the force values do not equal those shown in table 1 7 increase the tension as follows a Loosen ...

Page 14: ...12 OPERATOR S NOTES ...

Page 15: ...screws Item No FHS58S Install mixer motor and key onto the new reducer with the original hardware Remove fill plug in top hole backside of reducer and install vent plug supplied with the gear box Install sprocket with key on the reducer Set the unit on the machine Use two 2 16 x 1 long bolts Item No HHS080S with two 2 lock washers Item No LW20S two 2 flat washers Item No FW083S and two 2 spacers b...

Page 16: ... drain from the level hole reinstall the oil level plug and restart the drive If the speed reducer is underfilled the resultant friction can cause overheating and possible damage If this occurs fill the speed reducer to the oil level plug hole and check the gearing for excessive wear NOTE Oil capacity is 1 pints 4 Oil Seals A When installing a new seal cover the keyway and any other surface discon...

Page 17: ...lubricants contain E P additives that can be corrosive to gear bronze material Avoid lubricants that are compounded with sulfur and or chlorine Manufacturer 30 to 100 F Ambient Temperature AGMA Compounded No 7 50 to 125 F Ambient Temperature AGMA Compounded No 8 Amoco Oil Co Chevron USA Inc Exxon Co USA Gulf Oil Co Mobile Oil Corp Shell Oil Co Sun Oil Co Texaco Union Oil Co of CA Worm Gear Oil Cyl...

Page 18: ...amount of 454 Loctite adhesive to both these areas assure even coverage 3 Wipe away excess adhesive 4 Slide the Pressing Rings ST90 and ST91 over the ends of the mixer drive shaft 5 Apply even pressure to the Rings by installing the paddles and Bearing End Assemblies 6 Wait 20 minutes Cure Time 7 Remove the Pressing Rings The seals will be firmly attached to the tub wall NOTE Part Number for 454 L...

Page 19: ...e has been cleaned and allowed to air dry all exposed metal surfaces should be coated with a good food grade light oil or grease 7 Never wash the clear product mixer safety cover with any type of abrasive cleaners Use a soft cloth and warm soapy water only rinse with clear water let air dry 8 CLEANING PROCEDURE FOR THE POLYCARBONATE SAFETY COVER By using compatible cleaners coupled with proper mai...

Page 20: ...xer paddles by matching the male and female hub drives with the respective female and male paddle hubs Reinstall the paddle lock arms and tighten the locking wing bolts PADDLE REMOVAL Removing mixing paddles by first loosening the paddle lock knobs wing bolts located on front of the machine Then turn the lock arms clockwise approx turn to unlock the paddle shafts and remove them from the hopper ...

Page 21: ...19 MIXING PADDLE HISTORY BY SERIAL NUMBER ...

Page 22: ...ew long 53693 F Ground screw 53693 G Treadle spring 53693 H Internal assembly complete 53693 I Actuator 53693 M Micro switch BA2R62 A4 53693 O Washer 53693 T Treadle w actuator return spring 53693 U Auxiliary treadle return spring 53693 W Treadle 53693 X One actuator actuator spring assembly 54213 Foot switch w 6 cord plug 20 ELECTRIC FOOT SWITCH 52655 52654 52661 53693 E 53693 D 53693 O 53693 H 5...

Page 23: ...21 ...

Page 24: ...22 ...

Page 25: ...DESCRIPTIONS 56300C 56300K CPB 56303 56304 HHS004S HN05S LW03S Bellow Replacement Guard Only CPB Coupling Metal Body Male Foot Switch w Male Coupling Foot Switch Assembly Complete Hex Head Screw 8 32 x Hex Nut 8 32 Lock Washer 8 PNEUMATIC FOOT SWITCH ASSEMBLY ...

Page 26: ...24 ...

Page 27: ...25 ...

Page 28: ...ime delay EMG90584 Timer on delay Part No Description EMG90675 Reversing contactor 24 volt EMG92003 1 Subplate electrical EMG92014 Fuse block EMG90176 Transformer 200 208 230 460 24V EMG92016 Din rail 11 long EMG92017 Timer socket H281EE 31 Overload B18K N 10 16 Amp 440 460V H281EE 321 Overload B18K ON 21 26 Amp 208 240V HHS040S Hex head screw 20 x SS HN15S Hex nut 20 SS PC141 1 Transformer 208 24...

Page 29: ...pade blue FASTENERS HN19S Hex nut 5 16 18 SS HN43S Hex nut 13 SS HN49S Hex nut 11 SS HNNL15S Hex nylok nut 20 SS HNNL25S Hex nylok nut 16 SS LW05S Lock washer 10 SS LWET05S Lock washer 10 external tooth LW10S Lock washer SS LW15S Lock washer 5 16 SS LW20S Lock washer SS LW35S Lock washer SS PHS033S Pan head screw 10 32 x SS RHS020S Round head screw 6 32 x SS RHS09S Round head screw 10 32 x SS RHS0...

Page 30: ... X 1 motor shaft key HP 53891 Auger drive shaft key EMG62135 Sq x 1 Driven Sprocket key EMG62136 Sq x 17 16 Spur gear key EMG82029 40B36F 1 sprocket EMG82032 Sealed bearing EMG82034 Inner Race Spacer EMG92032 Flat washer 397 x 1 x 120 thk SS HN30S Hex jam nut 16 SS 2 3 1 4 5 3A 6 5A 7 8 10 11 9 13 14 12 16 20 15 17 27 Item No Description Item No Description Fig Fig LW20S Lock washer SS 18 HHS070S ...

Page 31: ... SSB40S Shoulder bolt Dia 5 16 18 x EMG62044 Spring lid lock 10 11 9 12 Item No Description Fig Flat washer 397 x 1 x 120 thk SS HHS086S Hex head screw 16 x 2 SS EMG92032 EMG62182 Sleeve Bushing 18 19 17 Flat washer 397 x 1 x 120 thk SS EMG62181 Nylon washer lid hinge HNNL25S Nylon Insert Hex nut 16 20 22 EMG62183 Lid cylinder arm weldment 21 EMG62062 1 Ball stud Gas spring 5 16 10 23 EMG62190 1 R...

Page 32: ...te FHS26S Flat head screw 10 32 x SS HHS012S Hex head screw 10 32 x SS HHS055S Hex head screw 5 16 18 x SS HHS088S Hex head screw 16 x 2 SS HK48 Knife drive pin HNNL25S Hex nylock nut 16 SS HN19S Hex nut 5 16 18 SS HNF42S Hex flange nut 13 SS 3 req HP48 Bowl plate pin 3 req H653E Grinder warning label English H653SP Grinder warning label Spanish LW15S Lock washer 5 16 SS PC175 1 Swivel caster asse...

Page 33: ... HN42S H382 EAGL Motor Pinion Sprocket Eagle 22 Tooth H382 EAGL 26 Motor Pinion Sprocket Eagle 26 Tooth 9 10 8 10 Hex Nut 13 SS H383 EAGL Main Driven Sprocket Eagle 140 Tooth 53727 EAGL 53894 Auger Drive Shaft Lock Washer 53895 Auger Drive Shaft Lock Nut 11 12 11 13 Main Driven Sprocket Eagle 166 Tooth H384 EAGL Drive Belt Eagle W 1280 H384 EAGL 1440 14 14 Drive Belt Eagle W 1440 Items required if...

Page 34: ...rocket EMG20050 06 EMG20050 01 40 Chain connecting link EMG82029 40B36F x 1 bore sprocket 16 17 15 18 40 Roller chain w master link SSS26 Set screw 5 16 18 x 19 42MC Y73 Start pushbutton Green 50655 2 EMG90676 3 Position Selector Switch Paddle direction EMG62039 Pushbutton legend Front Cover S N 6301 on 2 3 1 4 Item No Description Fig Switch guard SS 42MC Y74 Stop pushbutton Red EMG90668 Selector ...

Page 35: ...4 53609 53785 Description Item No 53886 Journal box assembly 53609 Journal box housing 53724 Auger drive shaft 53785 Journal box seal 2 ea 53889 53939 Rear bearing cup cone assembly 53888 53940 234 Grease fitting NPT Front bearing cup cone assembly LW35S Lock washer SS 4 ea HHS153S Hex head screw 18 x 1 SS 4 ea Use H310A Use H311A Description Item No ...

Page 36: ...34 STANDARD EQUIPMENT SAFETY LABEL LOCATIONS KEEP HANDS OUT OF HOPPER EMG20699 1 Multiple Lug Dolly w 5 Casters Brakes Lugs not supplied ...

Page 37: ...35 EMG92028 EMG92033 H653 E H653 SP SAFETY INSTRUCTIONS 53783 CAUTION CUIDADO EMG62198 BES16971 56315 CAUTION DO NOT FILL HOPPER ABOVE THIS LINE 53687 53687 SAFETY LABELS NOT TO SCALE ...

Page 38: ...TANDEM OPERATION ILLUSTRATION 36 ...

Page 39: ...AVE COMPLETELY READ AND UNDERSTAND THIS MANUAL I REALIZE THAT THIS MACHINE IF OPERATED CARELESSLY CAN CAUSE SERIOUS INJURY TO MYSELF AND OTHERS NAME PRINT SIGNATURE SUPERVISOR S INITIALS DATE WARNING READ AND UNDERSTAND THIS ENTIRE MANUAL BEFORE SIGNING BELOW ...

Page 40: ... registration card supplied with each machine The warranty card must be returned to The BIRO Manufacturing Company for proper registra tion If no warranty card is returned to BIRO the warranty period will begin from the date the machine was originally shipped from the factory HOW TO GET SERVICE 1 Contact the agency from whom you purchased the machine or 2 Consult the yellow pages of the phone dire...

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