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SUBMERSIBLE BATTERY INSTALLATION 

 

QUICK START GUIDE 

 

  (8) M6 6.4mm ID 11.4mm OD flat washer 

  (8) M6 6.5mm ID 11.8mm OD split lock washer 

o

  180ah Battery Terminal Hardware 

  (8) M8 – 1.25 x 15mm full thread hex head screw – 13mm hex size 

  (8) M8 8.4mm ID 16mm OD flat washer 

  (8) M8 8.5mm ID 14.8mm OD split lock washer 

  Tool Kit: 

o

  (1) Fat Wrench Wheeler Torque Screwdriver Kit – ¼” drive 

o

  (1) 7/16” combination wrench 

o

  (1) 7/16” ¼” drive socket 

o

  (1) 13mm socket (1/4” drive) (180 Ah Battery Cell) 

o

  (1) 10mm socket (1/4” drive) (72 Ah Battery Cell) 

 
Torque Specifications 

LOCATION 

TORQUE SPECIFICATIONS 

Battery Terminal Hardware (72 Ah Pack) 

30-inch pounds (in/lbs.)

*

 

Battery Terminal Hardware (180 Ah Pack) 

30-inch pounds (in/lbs.) 

Entry Plate Hardware (40-sealing bolts) 

30-inch pounds (in/lbs.) 

*

Use a minimum of 30-inch pounds of torque until you hear an audible click, or until the split 

washer is fully compressed and the bolt is firmly secure. 

Assembly & Installation Instructions 

Assembly and installation of the submersible battery pack must be performed in a clean 

environment to ensure proper seal of waterproof enclosure, and on a large flat surface, free of 

contaminants or obstructions. 

Step 1:  Label Batteries 

Label the batteries from 1-4 with a permanent marker to ensure proper installation of each 

independent cell within the enclosure.  Place the four battery pack cells in a 2 by 2 

configuration, with cell 1 and 2 on top (orientated from left to right; positive (red) -negative 

(black) and positive (red) - negative (black)) and 3 and 4 on the bottom (orientated from left to 

right; negative (black) - positive (red), and negative (black) -positive (red)).  Obtain proper 

battery sequence prior to moving to step 2.  

Summary of Contents for Submersible Battery

Page 1: ...ent includes 1 Submersible battery enclosure 1 Submersible battery enclosure entry plate with Battery Management System BMS Wiring 1 Sealing Gasket 2 Foam inserts 40 Stainless Steel 20 x 2 5 partially...

Page 2: ...inch pounds in lbs Use a minimum of 30 inch pounds of torque until you hear an audible click or until the split washer is fully compressed and the bolt is firmly secure Assembly Installation Instructi...

Page 3: ...orientation is positive negative Install Battery cell 1 into top left position of battery box orientation is positive negative TIP Battery box is constructed for tight fit of each cell within box allo...

Page 4: ...ng terminal bus bar Install bolt ring terminal bus bar assembly into positive terminal of battery cell 1 and hand tighten Install remaining terminal bolt into bottom hole of vertical bus bar and into...

Page 5: ...late and Red wire labeled 3 from BMS are placed onto terminal bolt and secured to positive terminal of battery 3 Repeat similar steps to install negative Black wire extending from battery pack entry p...

Page 6: ...itional wire connections orientate all ring terminals towards the middle of the grouped batteries This will allow for proper placement of foam inserts described in the following step Step 7 Install Fo...

Page 7: ...ery pack flange ADVISORY Ensure all wires clear entry plate sealing gasket and battery box flange Failure to prevent pinching of internal wiring may result in severed electrical connection or improper...

Page 8: ...ed torque screwdriver fixed with a 7 16 socket and 7 16 combination wrench Torque specifications for sealing hardware is 30 inch pounds in lbs The recommended torqueing pattern is spiral tightening se...

Page 9: ...e Diagram Once the battery pack has been assembled properly sealed and proper voltage verified no maintenance or periodic servicing is required If you have any questions regarding the battery installa...

Page 10: ...iomark Lithium ION battery Packs Charge Cycle Duration Average charge cycle varies depending on battery condition DO NOT use Biomark provided battery charger on any other battery pack DO NOT use any o...

Page 11: ...ctor switch of charger to ON position LED indicator will display charge status and illuminate Green when charging cycle is complete Once charged replace protective pipe plugs over positive and negativ...

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