Biomarine BioPak 240R Revolution Benchman Manual Download Page 3

Page: 3 / 48

BioPak 240R Benchman Manual

A47D257, Revision K

Page 3 of 48

7. PARTS LISTS

7.1

Top Assembly

7.2

PRO Facemask Assembly

7.3

AV3000

Facemask

Assembly

7.4

PRO Breathing Hose

7.5

AV3000

Breathing

Hose

7.6

Center Section Lid

7.7

Center Section

7.8

Diaphragm

7.9

Pneumatic Assembly

7.10

Manifold Assembly

7.11

Alarm Monitor

7.12

Oxygen

Cylinder

7.13

Lower Housing

7.14

Ice Canister Freeze Form

7.15

Service Kit

7.16

Miscellaneous Supplies

7.17

Optional Attachments

APPARATUS

SPECIFICATIONS

9. MAINTENACE LOG SHEET

Summary of Contents for BioPak 240R Revolution

Page 1: ...A47D257 Revision K B5 06 6000 23 0 ECO 9891 February 2014 BioPak 240R Closed Circuit Self Contained Breathing Apparatus Benchman Manual 1437...

Page 2: ...Facemasks 13 3 7 Assembly 13 3 8 Constant Flow Test 14 3 9 Low Pressure Leak Test 15 3 10 Alarm Test 15 3 11 Upper Housing 16 3 12 Carbon Dioxide Scrubber Pre Packing Procedure 16 4 LONG TERM MAINTENA...

Page 3: ...7 5 AV3000 Breathing Hose 30 7 6 Center Section Lid 31 7 7 Center Section 32 7 8 Diaphragm 34 7 9 Pneumatic Assembly 35 7 10 Manifold Assembly 37 7 11 Alarm Monitor 38 7 12 Oxygen Cylinder 39 7 13 Lo...

Page 4: ...ratus must be tested and serviced in accordance with the BioPak 240R Benchman Manual The quality of oxygen used to supply and charge the breathing apparatus must be medical or aviation grade oxygen wi...

Page 5: ...of them when assessing BioPak duration It is equally important that all wearers understand that the BioPak 240R respirator is a positive pressure apparatus Leaks in the apparatus itself or in the sea...

Page 6: ...part identification accessory identification and BioPak factory service Training Technical Support Services Biomarine Inc A Wholly Owned Subsidiary of Neutronics Inc 456 Creamery Way Exton PA 19341 Un...

Page 7: ...Directive EN 60079 0 2009 08 01 Electrical apparatus for explosive gas part 0 General Requirements EN 60079 11 2007 01 01 Explosive Atmospheres Part11 Equipment protection by intrinsic safety I EN 60...

Page 8: ...lied by the constant add Constant add oxygen additions are continually added to the breathing loop at an average rate of 1 8 liters minute This oxygen addition rate is equivalent to the oxygen consump...

Page 9: ...7 Revision K Page 9 of 48 Condition Alarm Action System Ok Flashing Green System Fault Flashing Red Horn Sounding End of Service Life Flashing Red Horn Sounding Ice Reminder Flashing Blue Low Battery...

Page 10: ...nection Speech diaphragms are provided to allow verbal communication and all masks are provided with a magnetic wiper the is for optional user utilization The polycarbonate visors of all facemasks con...

Page 11: ...hase Change Module PCM provides cooling to the breathing gas when ice coolant is not utilized Note that the PCM is required when the ice coolant is not utilized Contact Biomarine or your local distrib...

Page 12: ...amber 6 Remove the center section lid 7 Remove and discard the two carbon dioxide scrubbers and the scrubber moisture pad 8 Remove the moisture sponges and the PCM if used 9 Disconnect the electrical...

Page 13: ...tus must be medical or aviation grade oxygen with moisture content less than 50 mg m3 at 207 bar The composition of suitable oxygen is given below Oxygen 99 5 minimum mole Carbon Dioxide 300 ppm maxim...

Page 14: ...all the storage plug into the facemask connector 10 Install the oxygen cylinder and secure with the hold down strap 3 8 Constant Flow Test 1 Disconnect the constant add feed line to the center section...

Page 15: ...damage the breathing chamber If the apparatus pressure drops more than 0 5 mbar 0 2 in the 60 second there is a leak that must be located and repaired 7 Open the service kit bleed valve and or remove...

Page 16: ...g OrbSorb carbon dioxide scrubber Pre packed carbon dioxide scrubbers may only be stored in the apparatus for a period no long than 1 year Apparatus that are pre packed with the carbon dioxide scrubbe...

Page 17: ...ers Proper moisture pad installation WARNING Failure to install the moisture pad can lead to scrubber flooding that will result in elevated carbon dioxide levels in the breathing gas that may lead to...

Page 18: ...signals that the demand has properly opened 2 After 1 3 seconds the sound of gas escaping into the breathing chamber should cease This signals that the demand valve has properly closed 4 3 Constant F...

Page 19: ...epressed and shall cease whenever the valve is released 2 Close the oxygen cylinder 4 8 Alarm Test 1 Perform the test as described in Section 3 10 4 9 Maintenance Tag Validation 1 Inspect the maintena...

Page 20: ...alve 50 uses annually Other annually 5 2 System Lubrication Leaks discovered during high and low pressure testing are often caused by damaged or improperly lubricated o rings Replace faulty o rings an...

Page 21: ...red 5 Remove the battery cover Inspect the cover and gasket for cracks or damage The battery cover door will need to be replaced if any damage is found 6 Remove the battery from the alarm housing and...

Page 22: ...hase Approximate number of uses Description of problem Actions taken to correct problem Contact name address and phone number with area or country code and email address Please provide your current em...

Page 23: ...1 09 0 Breathing Hose See Section 7 4 or 7 5 6 1 B6 02 5002 04 3 Center Section Lid Assembly See Section 7 6 7 1 B6 02 5003 69 0 OrbSorb Reduced Mass Scrubber 3 8 1 B6 02 5002 07 5 Center Section Asse...

Page 24: ...e Tags 4 Manuals are provided standard in English language Other languages can be supplied by contacting Biomarine 5 Scrubber Moisture Pads are supplied with the CO2 Scrubber case but can be purchased...

Page 25: ...ill provide direct adaptation from a female G A connection commonly found on European booster pumps to the BioPak 240R cylinder Item 21d Cylinder Fill Adapter Drager Booster B6 02 5002 66 0 This adapt...

Page 26: ...BioPak 240R Benchman Manual A47D257 Revision K Page 26 of 48...

Page 27: ...cted 6 1 B2 06 6002 50 0 Buckle Roller Kit Package of 5 7 1 B2 06 6002 51 0 Head Harness 8 1 B2 06 6002 52 0 Neck Strap not depicted 9 1 B6 02 5003 47 0 Replacement Lens with Anti Fog Film 3 10 B2 06...

Page 28: ...Front Lens with Anti Fog Film 2 1 B2 06 6002 31 0 Magnetic Lens Wiper 3 B2 06 6001 64 0 Optional Kevlar Neck Strap not depicted 4 1 B2 06 6001 70 0 Facemask Storage Bag not depicted 5 B6 02 5002 42 0...

Page 29: ...1 60 0 Stepless Ear Clamp requires tool to operate 4 1 B6 02 5003 01 0 PRO Mask Adapter Assembly 2 5 1 B4 04 7060 25 0 Mask Adapter O Ring 3 6 2 B2 02 7001 11 0 Check Valves 4 7 10 B2 02 4101 22 0 Ant...

Page 30: ...0 Check Valve 2 7 10 B2 02 4101 22 0 Anti Crush Ring 8 1 B2 02 4000 90 0 AV3000 Storage Plug 9 B2 03 1000 11 0 Optional Stepless Ear Clamp Ratchet Tool 3 Note 1 Hose Set includes 2 breathing hoses fa...

Page 31: ...3100 17 0 Slide Fastener 6 8 B2 06 6000 06 0 Slide Top Washer 7 8 B2 06 6000 04 0 Slide Mechanism 8 8 B2 06 6000 05 0 Slide Guide Plate 9 8 B3 03 1023 01 0 Slide Bottom Washer 10 8 B3 01 1022 01 0 Sli...

Page 32: ...lve Gasket 4 10 1 B6 02 5002 23 0 Demand Valve Assembly 11 3 B3 01 0043 00 0 4 x 3 8 Sealed Flat Head Screw 4 12 1 B6 02 5002 05 0 Diaphragm Assembly See Section 7 8 13 1 B2 06 6001 47 0 Diaphragm Cla...

Page 33: ...BioPak 240R Benchman Manual A47D257 Revision K Page 33 of 48 8 14 7 10 5 6 13 12 11 9 4 3 2 1...

Page 34: ...agm 2 1 B2 02 0000 08 0 Vent Cap 3 1 B4 04 7060 05 1 Vent Body O Ring 1 4 1 B2 02 4100 03 0 Vent Body 2 5 1 B4 04 7060 04 1 Vent Seat O Ring 1 6 1 B2 06 6001 53 0 Vent Valve Spring 7 1 B2 02 4000 89 1...

Page 35: ...lve Assembly 11a 1 B6 02 5002 45 4 Remote Gauge Assembly bar 11b 1 B6 02 5002 45 0 Remote Gauge Assembly psi bar 12 1 B6 02 5002 44 0 Remote Gauge Feed Tube Assembly 13 1 B4 04 0030 00 0 Cylinder Seal...

Page 36: ...BioPak 240R Benchman Manual A47D257 Revision K Page 36 of 48...

Page 37: ...1 0 Swivel Elbow Fitting 1 Note 1 Fittings Item 5 are supplied on spare tube assemblies 2 Manifold assembly mounts to lower housing of BioPak using two each of 6 x 3 8 screws B3 01 1061 01 1 and tooth...

Page 38: ...2 1 B1 14 2000 00 0 9VDC Battery 1 3 1 B1 10 3000 03 0 Center Section Cable Note 1 Only the below listed battery types are suitable for use in the Monitoring System Use of any other battery type will...

Page 39: ...or O Ring 1 5 1 B6 02 5001 97 0 Valve Assembly 2 6a 1 B2 06 6001 38 0 Replacement Gauge Lens WIKA Gauge Type 3 6b 1 B2 06 6001 40 0 Replacement Gauge Lens AMETEK Gauge Type 3 7 1 B2 02 4000 64 0 Repla...

Page 40: ...14 1 B2 02 1100 10 0 Remote Gauge Mounting Bracket 15 2 B3 03 3043 00 0 Remote Gauge Tooth Washer 14 1 B3 01 1071 04 0 Remote Gauge Mounting Screw 3 15 1 B3 02 4070 01 0 Remote Gauge Mounting Nut 16 1...

Page 41: ...BioPak 240R Benchman Manual A47D257 Revision K Page 41 of 48 20 21 12 4 6 1 19 14 15 16 13 17 8 7 10 18 6 18 6 11 18 22 6 3 9 2 5...

Page 42: ...of 48 7 14 Ice Canister Freeze Form ITEM QTY PART NUMBER DESCRIPTION REF B6 02 5002 40 0 Ice Canister Freeze Form Complete 1 1 B6 02 5002 58 0 Base Assembly 2 1 B2 02 4001 46 0 Freeze Tube 3 1 B2 02 1...

Page 43: ...0 16 0 2 Phillips Screwdriver 13 1 B2 03 1000 17 0 Hex Driver 14 1 B2 03 1000 09 0 3 16 Nut Driver 15 1 B2 03 1000 12 0 5 16 Nut Driver 16 2 B2 03 1000 04 0 3 8 x 5 16 Open End Wrench 17 2 B2 03 1000...

Page 44: ...BioPak 240R Benchman Manual A47D257 Revision K Page 44 of 48...

Page 45: ...trap Soft case is smaller and lighter than hard case but will not provide the same protection or storage space as the standard hard case PRO Mask Hydration System B6 02 5003 17 0 The Hydration System...

Page 46: ...ide 10 ppm Carbon Monoxide 50 mg m3 Water Content Maximum Tasteless and Odorless 440 liter storage at 207 bar pressure Battery Power 9 Vdc Life 200 hours or six months Type Only the below types may be...

Page 47: ...Model BioPak 240R BioPak Serial Number Date Turnaround Maintenance Long Term Maintenance Comments Benchman Signature Visual Inspection Demand Valve Test Constant Flow Test Vent Valve Test Low Pressur...

Page 48: ...BioPak 240R Benchman Manual A47D257 Revision K Page 48 of 48 this page left intentionally blank...

Search results

Summary of Contents for BioPak 240R Revolution

Reviews:

Related manuals for BioPak 240R Revolution

Brands by name

Popular brands

Biomarine BioPak 240R Revolution, Benchman Manual

Search results

Summary of Contents for BioPak 240R Revolution

Reviews:

Related manuals for BioPak 240R Revolution

Brands by name

Popular brands