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Copyright 2010 Biological Controls 

8/19/2010 

2.

 

INSTALLATION MECHANICAL 

 Turn off power at the facility fuse or circuit breaker panel before 

proceeding with wiring or installation activities. 

 

The system has more than one electrical-disconnect. 

 

Always Support the Equipment Directly From Building Structure. Obtain an 
approved fixture attachment design before proceeding with the installation. The 
ceiling support system of the building must be checked to assure that it is 
sufficient to carry the weight of the hardware

2.1.

 

System Ducting 

Connect the ducting to the Blower Module, Filter Module(s), room diffusers, and transition boxes 
per the system design. Secure the ducting to the inlet and exhaust collars making sure that no air-
leaks exist in the system.  Ducts should run in straight lines whenever possible since elbows, bends, 
and long runs will decrease the system airflow capacity (cfm). 
When maximum CFM is desired, use twelve (12“) ducting wherever possible. Blower and Filter 
Modules are typically equipped with 12” duct-collars. The exception is with the smaller 1/5 hp 
Blower Module option that use 10” duct-collars. A 10”- 12” adaptor is added to systems that use 
the 1/5hp blower module. The same adaptor may be fitted to the Filter Module if it is desired to use 
10” ducting between the two components.   
Solid-wall ducting is generally preferred over flex-ducting since it provides the lowest air 
resistance and best CFM performance. Flex-ducting is used where the speed and ease of installation 
is the priority. A combination of duct types and sizes is also an option. 
 

2.2.

 

Blower Module-Mechanical

 

The Blower Module can be mounted on a platform or suspended. Typically it is mounted above a 
suspending ceiling-grid and supported by the four corners of the chassis. The Blower Module is 
designed to mount in any position depending upon the height restrictions within the ceiling area. 
The unit may be supported using threaded rod, chain or perforated metal straps. All corners and 
sides of the larger chassis are equipped with small depression marks in the sheet-metal to mark 
standard support locations. Drill out at least four (4) of the chassis depressions to attach the desired 
hardware. A set of four (4) eye-bolts eq/w nuts are provided with each Blower Module (1/4 x 20 w/ 
9/16” ID diameter loop) for a chain support system. The eye-bolts typically extend 1

 5/16

 inches off 

the mounting surface of the chassis.  To prevent air leaks, always calk air-gaps around holes or 
mounting hardware attached to the chassis. 
The 1/5 hp blower module chassis dimensions are smaller than the ½ and ¼ hp Blower Module 
chassis. See the specifications for dimensions. In general, the 1/5 hp system is equipped for 10 inch 
ducts and the ¼ and ½ hp systems utilizes 12” ducting. Adaptors may be equipped when required.  
 

2.3.

 

Filter Module-Mechanical 

 

The MICROCON® EXC7 and UV Filter Modules are designed to fit within the standard (nominal 
24" x 24") T-bar hardware used to suspend ceiling tiles. Gasket each Filter Module onto the T-'bar 
grid surface to provide an air-tight seal between the module and the T-bar channels.   

Four (4) small brackets located on the top of the Filter Module chassis must be used to level and support the 
weight of the unit using approved cable, wire, or chain hardware.

 

Summary of Contents for MICROCON EXC7

Page 1: ...0 MICROCON EXC7 and EXC7 UV User Manual Read and Save these Instructions Manufactured by 749 Hope Road Suite A Eatontown NJ 07724 USA Tel 800 224 9768 732 389 8922 Fax 732 389 8821 www biologicalcontr...

Page 2: ...Copyright 2010 Biological Controls 8 19 2010...

Page 3: ...N THIS MANUAL AND ATTACHED TO THE UNIT BEFORE STARTING INSTALLATION OR MAINTENANCE ACTIVITIES IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE MAINTENANCE OR USE CAN CAUSE FIRE ELECTRICAL SHOCK OR...

Page 4: ...Copyright 2010 Biological Controls 8 19 2010 Blower Module Filter Module Control Panel Interconnect Cable Assembly Filter Module...

Page 5: ...Plate Control Unit optional 4 3 2 5 Key Switch optional 5 4 SYSTEM START UP 5 5 MAINTENANCE INFORMATION 6 5 1 Blower Module 6 5 1 1 Blower Removal 6 5 2 Filter Module 6 5 2 1 Cleaning 7 5 2 2 Hour Me...

Page 6: ...contains a 1 5hp hp motor or hp blower motor All of the configurations are capable of producing either negative or positive room pressure environments The system is typically equipped with a single Bl...

Page 7: ...of duct types and sizes is also an option 2 2 Blower Module Mechanical The Blower Module can be mounted on a platform or suspended Typically it is mounted above a suspending ceiling grid and supporte...

Page 8: ...the air more evenly throughout a room 3 INSTALLATION ELECTRICAL Turn off power at the facility fuse or circuit breaker panel before proceeding with wiring or installation activities All electrical in...

Page 9: ...4VDC power module is hard wired to be on 24 7 and there is no power off switch The Blower Module High Voltage must be turned off at the facility circuit breaker panel or the Interconnect Cable Assembl...

Page 10: ...to gain access When the system components have been mounted and all of the duct work and electrical wiring connections have been completed the system is ready for operation Use the on off switch loca...

Page 11: ...metal screws that connect the blower exhaust port to the blower chassis Remove the six 6 20 hex head bolts holding the blower motor mounts to the chassis The blower along with the motor mounting feet...

Page 12: ...ule chassis The meter does not have a reset function to prevent inadvertent resets Always log the meter readings on the Filter Module label after maintenance activity 5 3 Filter Renewal 5 3 1 Pre Filt...

Page 13: ...o the Filter Module Check the HEPA gasket to make sure it is compressible and not damaged The filter media is very fragile and can be damaged easily Be careful not to touch or puncture the HEPA filter...

Page 14: ...nes call for pressure differential of negative 010 H2 O W C or minus 2 49 Pascal s The room must be sealed well and leak free especially the ceiling to create a negative pressure environment This allo...

Page 15: ...period the product is defective or malfunctions Biological Controls or its dealer or distributor from whom the product was purchased shall at the option of Biological Controls replace or repair the d...

Page 16: ...Copyright 2010 Biological Controls 8 19 2010 11 Manufacturer TEL 800 224 9768 BIOLOGICAL CONTROLS FAX 732 389 8821 749 Hope Road Suite A WEB SITE www biologicalcontrols com Eatontown NJ 07724...

Page 17: ...Copyright 2010 Biological Controls 8 19 2010 12 9 SPECIFICATIONS 9 1 Filter Module Feature Description 9 2 Blower Modules...

Page 18: ...Copyright 2010 Biological Controls 8 19 2010 13 10 ASSEMBLY FIGURES DIMENSIONS 10 1 Filter Module...

Page 19: ...Copyright 2010 Biological Controls 8 19 2010 14 10 2 Blower Module...

Page 20: ...Copyright 2010 Biological Controls 8 19 2010 15 11 SCHEMATICS 11 1 Typical System 115V Schematic 11 2 Typical System 230V Schematic...

Page 21: ...Copyright 2010 Biological Controls 8 19 2010 16 11 3 Typical System 1 5 HP 2 Speed Motor Schematic 11 4 Remote Wall Switch Option Schematics...

Page 22: ...r 17 10 dpr 12 damper control ship separately 18 12 dpr 10 damper control ship separately 19 12 Y 12 Y adaptor ship separately 20 FD10 ft 10 flex duct price per foot standard 5 21 FD12 ft 12 flex duct...

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