BINMASTER WR-30-RP Instruction Manual Download Page 12

WR-90 Point to Multi-Point Wireless Instruction Manual 

 

12 

 
 

Relays Connector 

 
The relays module includes two mechanical relays. Relay connections 
are made to the six-terminal connector shown to the right.  
 
Each relay’s C terminal is common only to the normally open (NO) and 
normally closed (NC) contacts of the corresponding relay.  
 
If a field unit’s digital input channel is mapped to a relay module 
channel on the base station, the effect may be opposite of what is 
expected. An open connection at the digital input will result in the relay 
going into an active state. This is because the digital input channels 
are active low. This can be changed by swapping the NO and NC 
connections to the relay channel. 
 

Switching Inductive Loads 

The use of suppressors (snubbers) is strongly recommended when switching inductive loads to prevent 
disrupting the microprocessor’s operation. The suppressors also prolong the life of the relay contacts. 
Suppression can be obtained with resistor-capacitor (RC) networks assembled by the user or purchased 
as complete assemblies. Refer to the following circuits for RC network assembly and installation: 

 

Figure 7. AC and DC Loads Protection 

Choose R and C as follows: 
R: 0.5 to 1 Ω for each volt across the contacts 
C: 0.5 to 1 µF for each amp through closed contacts 

Notes: 

1.  Use capacitors rated for 250 VAC. 
2.  RC networks may affect load release time of solenoid loads. Check to confirm proper operation. 
3.  Install the RC network at the device's relay screw terminals. An RC network may also be installed 

across the load. Experiment for best results. 

 

Figure 8. Low Voltage DC Loads Protection 

RC Networks 

RC networks should be applied to each relay contact switching an inductive load. 

Note: Relays are de-rated to 1/14th HP (50 watts) with an inductive load. 

C
R

C
R

C

NC

NO

C

NC

NO

 

Figure 6. Base Station 

Relays Connection 

NO NC C

1

2

RELAY

NO NC C

Use a diode with a reverse 
breakdown voltage two to 
three times the circuit voltage 
and forward current at least as 

large as the load current. 

Summary of Contents for WR-30-RP

Page 1: ...placement Simple to Configure Using WR Manager Programming Software and Onboard USB Range 1 Mile Line of Sight 500 Ft Indoor Analog Digital and RS 485 Inputs and Outputs Remote or Attached Directional...

Page 2: ...where malfunctioning could result in personal injury or property loss Anyone using this product for such applications does so at their own risk BinMaster shall not be held liable for damages resultin...

Page 3: ...guration 25 Advanced Configuration 29 Programming the Field Units 30 Field Unit Setup Menu 31 Programming the Field Units with WR Manager 34 Troubleshooting 37 Mounting Dimensions 40 PDA6963 BM Stainl...

Page 4: ...nd it back no questions asked A wireless survey tool is available for those installations that require a site survey for longer distances making it easy to verify the setup will work the first time Fi...

Page 5: ...90 CT WR 90 Dual Analog Output Base Station Module WR 90 CR WR 90 Dual Relay Output Base Station Module WR 90 CD WR 90 Dual Digital I O Base Station Module Accessories Model Number Description WR 30 R...

Page 6: ...uts will remain off open circuit until wireless units are reconnected Input Impedance Voltage ranges greater than 110 kW Current ranges less than 220 W HART Transparency Analog input will not interfer...

Page 7: ...Dimensions on page 40 for mounting space requirements Signal Connector Tightening Torque 2 2 lb in 0 25 Nm Shipping Dimensions 17 x 14 x 9 43 2 cm x 35 6 cm x 22 9 cm L x W X H Shipping Weight 5 lbs 2...

Page 8: ...5 seconds user selectable Safety Information Caution Read complete instructions prior to installation and operation of the device Warning Read all product labels completely and follow all instruction...

Page 9: ...until the screw contacts the unit Turn the screw an additional 1 4 to 1 2 turn to secure the cover Caution Excess torque may damage the threads and or wrench FCC Notice Contains FCC ID MCQ XB900HP Th...

Page 10: ...the locations of screw terminal blocks on a fully loaded WR 90 base station electronics board This diagram shows the board loaded with four relay modules four digital I O modules four analog input mo...

Page 11: ...field unit s analog input or Modbus register The signal can be transmitted to any device scaled to read a 4 20 mA signal as shown at right The analog output is internally powered no external power su...

Page 12: ...life of the relay contacts Suppression can be obtained with resistor capacitor RC networks assembled by the user or purchased as complete assemblies Refer to the following circuits for RC network asse...

Page 13: ...Three and Five Wire RS 485 Modbus Connection Figure 10 Base Station Multiple Device RS 485 Modbus Connection Notes 1 Termination resistors are optional and values depend on the cable length and chara...

Page 14: ...on the base one internal and one external Static electricity can damage sensitive components Observe safe handling precautions for static sensitive components Use proper grounding procedures codes Wa...

Page 15: ...ower WR 90 Field Unit and 2 Wire Transmitter from Same Power Supply The WR 90 wireless units may be powered from the same power supply that powers the 2 wire loop powered transmitter assuming that the...

Page 16: ...he analog input type on the first device was 0 10 V and the input value was 5 V the second device would output 12 mA Connect the mA OUT terminals to a device scaled to read a 4 20 mA signal The analog...

Page 17: ...Station Figure 17 Field Unit Three and Five Wire RS 485 Modbus Connection Figure 18 Field Unit Multiple Device RS 485 Modbus Connection Notes 1 Termination resistors are optional and values depend on...

Page 18: ...tion The base station is programmed using WR Manager programming software WR Manager can be found on the included CD Once the software is running power the unit using a 24 VDC power supply and connect...

Page 19: ...ewing the enclosure cover See Programming the Field Units on page 30 for details on field unit programming After the base station has been connected to WR Manager see page 18 field units can be connec...

Page 20: ...ified Once you are finished modifying any of these settings click the Save Settings button to write your changes to the device If you have made changes that have not yet been saved and would like to l...

Page 21: ...annels may also be mapped to remote analog outputs or Modbus registers Once you have modified the module s settings click the Save Module Configuration button to save these settings to the base statio...

Page 22: ...ettings to the base station If you have made changes to the module that have not been saved and would like to load the saved settings from the base station click the Read Settings from Hardware button...

Page 23: ...n to save these settings to the base station If you have made changes to the module that have not been saved and would like to load the saved settings from the base station click the Read Settings fro...

Page 24: ...e base station If you have made changes to the module that have not been saved and would like to load the saved settings from the base station click the Read Settings from Hardware button If you would...

Page 25: ...on of the unit in your facility or the devices connected to it in order to make future programming easier Analog Input Each field unit s analog input may be programmed to accept a 4 20 mA 0 10 V 0 5 V...

Page 26: ...the Save Configuration button to save these settings to the field unit The IO Mapping section will show to what if any device the analog input has been mapped The Monitoring section at the bottom may...

Page 27: ...the settings click the Save Configuration button to save these settings to the field unit The IO Mapping section will show to what if any device the digital I O has been mapped The Monitoring section...

Page 28: ...n order to address the wireless units Modbus registers depending on the type of Modbus device it may be necessary to provide either the register address or the register number WR Manager shows the reg...

Page 29: ...d like to load the saved settings from the base station click the Read Settings button The wireless field units must share identical encryption keys in order to communicate with the base station so be...

Page 30: ...al inputs and outputs Button Description Display Status Menu Enter or exit the device menu RSSI Received Signal Strength Indicator Indicates the wireless signal strength between wireless devices on a...

Page 31: ...247 PASSWORD SETUP Change the device password PASSWORD 0 OFF Displays the current device password press enter to change 0000 9999 Password can be any number from 0001 to 9999 0000 disables BACK TO SET...

Page 32: ...each individual field unit connected to the point to multipoint wireless network The Modbus address can be any number between 001 and 247 This address must be unique among all field units on the same...

Page 33: ...password The password may be disabled by entering a master password If you are authorized to make changes enter the master password 7300 to unlock the device Restore Defaults If a mistake has been ma...

Page 34: ...nd on the included CD Once the software is running power the unit using a 24 VDC power supply and connect the device to the PC using the provided USB cable Note Units must be powered externally prior...

Page 35: ...librated using the Calibration tabs The IO Testing tab allows you to perform diagnostics and testing on the units Note The field units are factory calibrated prior to shipment to read analog inputs in...

Page 36: ...tered the encryption information click Save Settings If you have made changes that have not been saved and would like to load the saved settings from the base station click the Read Settings button Th...

Page 37: ...es that are vertically separated will not have as strong of a connection If communicating over distance of miles consider installing WR 30 RP repeaters or a high gain directional antenna Multiple wire...

Page 38: ...in the Unassociated Remote Units list Devices have mismatched network IDs Devices will not connect if they do not have the same network ID Verify that all devices share the same network ID Multiple fi...

Page 39: ...e a smartphone should work Other Issue If you are experiencing a symptom not listed here or the suggested troubleshooting steps do not alleviate your problem please attempt to restore the wireless dev...

Page 40: ...nt View Figure 20 Base Station Dimensions Side View Figure 21 Field Unit Dimensions Front View Figure 22 Field Unit Dimensions Side Cross Section View Note The supplied conduit plug may extend up to 0...

Page 41: ...Point to Multi Point Wireless Instruction Manual 41 PDA6963 BM Stainless Steel Pipe Mounting Kit for Field Units Figure 23 PDA6963 BM Stainless Steel Pipe Mounting Kit for Field Units Pipe Pipe Mounti...

Page 42: ...North 98th Street Lincoln NE 68507 9741 402 434 9102 www binmaster com P O Box 29709 Lincoln NE 68529 Fax 402 434 9133 Email info binmaster com 925 0382 LIMW90BM_A Base Station SFT103 Ver 1 000 up Fie...

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