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BINMASTER DPM-100, Instruction Manual

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DPM-100 Digital Panel Meter Modbus

®

 Display 

Instruction Manual 

 

4 

Display Line 1 Parameters (

Line 1 dsplay

) ............................................ 32

 

Display Line 2 Parameters (

Line 2 dsplay

) ............................................ 32

 

Display Intensity (

d-IntY

) .......................................................................... 32

 

Display Line 1 Menu (

Line 1 dsplay

) ..................................................... 33

 

Display Line 2 Menu (

Line 2 dsplay

) ..................................................... 34

 

Setting the Tags (

tAg

) & Units (

units

) ...................................................... 35

 

Application Example 1 ............................................................................... 35

 

Setting the Relay Operation (

relay

) ........................................................... 38

 

Relay Setup Menu (

relay setup

) ............................................................ 38

 

Setting the Relay Action (

act 1

) ............................................................... 39

 

Programming Set and Reset Points ........................................................... 39

 

Setting Fail-Safe Operation (

failsf

) ........................................................ 39

 

Programming Time Delay (

delay

) ............................................................. 39

 

Relay Action for Communications Break (

break

) ...................................... 39

 

Time Delay Operation ................................................................................ 40

 

Relay Sampling Operation ......................................................................... 40

 

Relay and Alarm Operation Diagrams ........................................................ 41

 

High Alarm Operation (Set > Reset) ............................................................. 41

 

Low Alarm Operation (Set < Reset) ........................................................... 41

 

High Alarm with Fail-Safe Operation (Set > Reset) .................................... 41

 

Low Alarm with Fail-Safe Operation (Set < Reset) .................................... 41

 

Pump Alternation Control Operation .......................................................... 42

 

Relay Operation After Communications Break ........................................... 42

 

Relay Operation Details ............................................................................... 43

 

Overview .................................................................................................... 43

 

Relays Auto Initialization ............................................................................ 43

 

Fail-Safe Operation (

failsf

) ..................................................................... 43

 

Front Panel LEDs ....................................................................................... 43

 

Latching and Non-Latching Relay Operation ............................................. 43

 

Non-Latching Relay (

Auto

) ........................................................................ 44

 

Non-Latching Relay with Manual Reset (

A-nman

) ...................................... 44

 

Latching Relay (

LatcH

) .............................................................................. 44

 

Latching Relay with Clear (

Lt-Clr

) ........................................................... 44

 

Acknowledging Relays ............................................................................... 44

 

Pump Alternation Control Applications (

Altern

) ....................................... 45

 

Setting Up the Interlock Relay (Force On) Feature .................................... 45

 

Scaling the 4-20 mA Analog Output (

Aout

) ................................................ 46

 

Setting Up the Password (

pass

) .................................................................. 47

 

Protecting or Locking the Scanner ............................................................. 47

 

Making Changes to a Password Protected Scanner .................................. 47

 

Disabling Password Protection .................................................................. 47

 

Advanced Features Menu ............................................................................ 48

 

Advanced Menu Navigation Tips ............................................................... 48

 

Advanced Features Menu & Display Messages ......................................... 48

 

Scan Function (

SCan

) ................................................................................. 50

 

Manual Control Menu (

Contrl

) ................................................................. 50

 

Noise Filter (

filter

) ................................................................................. 51

 

Noise Filter Bypass (

bypass

) ..................................................................... 51

 

Rounding Feature (

round

) ......................................................................... 51

 

Select Menu (

SELect

) ................................................................................ 51

 

Low-Flow Cutoff (

CutofF

) .......................................................................... 58

 

Analog Output Source Programming (

aoutpr

) .......................................... 58

 

Programmable Function Keys User Menu (

user

) ...................................... 60

 

Digital Input Menu (

dI 1

) ........................................................................... 61

 

Digital Output Menu (

dO 1

) ........................................................................ 61

 

Reset Menu (

r

eset

) .................................................................................. 61

 

Troubleshooting ............................................................................................... 62

 

Diagnostics Menu (

diag

) ............................................................................. 63

 

Determining Software Version ................................................................... 63

 

Reset Scanner to Factory Defaults ............................................................ 63

 

Testing the Display LEDs ........................................................................... 63

 

Scanner Operation ........................................................................................... 64

 

Front Panel Buttons Operation ................................................................... 64

 

Function Keys Operation ............................................................................. 64

 

Summary of Contents for DPM-100

Page 1: ...ne 6 Digit Display 0 6 15 mm 0 46 12 mm Isolated 24 VDC 200 mA Transmitter Power Supply 2 or 4 Relays with Interlocking Capability Isolated 4 20 mA Output Options Free PC Based On Board ScanView USB P...

Page 2: ...www binmaster com for complete details Registered Trademarks All trademarks mentioned in this document are the property of their respective owners 2021 BinMaster All rights reserved FREE ScanView Prog...

Page 3: ...al Communications Connections Table 16 F4 Digital Input Connections 16 Relay Connections 17 Switching Inductive Loads 17 4 20 mA Output Connections 17 Analog Output Power Supply 17 External Relay Anal...

Page 4: ...n failsf 43 Front Panel LEDs 43 Latching and Non Latching Relay Operation 43 Non Latching Relay Auto 44 Non Latching Relay with Manual Reset A nman 44 Latching Relay LatcH 44 Latching Relay with Clear...

Page 5: ...8 H2 BM Connectors Label 15 Figure 7 PD6088 H3 BM Connectors Label 15 Figure 8 PD6088 H4 BM Connectors Label 15 Figure 9 PD6088 H5 BM Connectors Label 15 Figure 10 PD6088 H7 BM Connectors Label 15 Fig...

Page 6: ...e DPM 100 Modbus scanner is housed in an 1 8 DIN panel enclosure that features a NEMA 4X front panel Data is displayed on an adjustable intensity dual line six digit display Display line 1 is a 0 6 in...

Page 7: ...o options PD6088 7H2 BM 348 0031 2 relays PD6088 7H3 BM 348 0032 4 20 mA output PD6088 7H4 BM 348 0036 4 relays PD6088 7H5 BM 348 0033 2 relays 4 20 mA output PD6088 7H7 BM 348 0034 4 relays 4 20 mA o...

Page 8: ...imeout timer Slave Snooper mode Time the scanner will wait for new data before going into break condition Slave mode Programming 0 disables the timeout the last value received will be displayed indefi...

Page 9: ...ramming function keys and digital inputs Non Volatile Memory All programmed settings are stored in non volatile memory for a minimum of ten years with or without power Power Options 85 265 VAC 50 60Hz...

Page 10: ...me delays Programmable and independent for each relay Fail Safe Operation Programmable and independent for each relay Note Relay coil is energized in non alarm condition In case of power failure relay...

Page 11: ...te list of capabilities Contacts 3 3 VDC on contact Connect normally open contacts across F4 to COM Logic Levels Logic High 3 to 5 VDC Logic Low 0 to 1 25 VDC Additional I O Up to 2 external modules m...

Page 12: ...15 80 MHz 1kHz 80 AM AC Surge 2kV Common 1kV Differential Surge 1KV CM Power Frequency Magnetic Field 30 A m 70 V for 0 5 period Voltage Dips 40 V for 5 50 periods 70 V for 25 periods Voltage Interru...

Page 13: ...t Dimensions DO NOT apply AC or DC power to the scanner when using the Micro USB connection Figure 2 Panel Mounting Details Mounting Dimensions Figure 3 Scanner Dimensions Side View Figure 4 Scanner D...

Page 14: ...n AutoPlay dialog should appear for the drive MAINSTAL Click Open folder to view files If the computer does not display an AutoPlay dialog for the drive MAINSTAL you should open My Computer and double...

Page 15: ...safety Connectors Labeling The connectors label affixed to the scanner shows the location of all connectors available with requested configuration Note on the following figures refers to power options...

Page 16: ...elow shows the terminal connections for 3 wire RS 485 devices PD6088 Master PD6088 Snooper PC Connection Modbus Slave Meter Modbus Level Gauge On Board Terminals On Board Terminals PDA8485 RS 485 to U...

Page 17: ...VAC 2 RC networks may affect load release time of solenoid loads Check to confirm proper operation 3 Install the RC network at the scanner s relay screw terminals An RC network may also be installed a...

Page 18: ...eature As the name implies the interlock relay feature reassigns one or more alarm control relays for use as interlock relay s Interlock contact s are wired to digital input s and trigger the interloc...

Page 19: ...en F Communications Fault Condition PAUSE Press SCAN to pause scanning PLAY Press SCAN to resume scanning STOP Stop scan on alarm Note LEDs for relays in manual mode flash with the M LED every 10 seco...

Page 20: ...4321 Byte Order Select little endian byte order 2143 Byte Order Select byte swapped big endian byte order Not available for Short integer Display Functions Messages Display Parameter Action Setting De...

Page 21: ...respond to a command setup Setup Enter Setup menu pV Process Variable Enter PV Setup menu PV 1 PV Select PV 1 16 tag Tag Tag Display Functions Messages Display Parameter Action Setting Description un...

Page 22: ...hen break detected Relay turns on when Communications Break detected Off Off Relay goes to non alarm condition when break detected Relay turns off when Communications Break detected Display Functions...

Page 23: ...he next digit and the Up arrow to increment the digit s value The digit being changed is displayed brighter than the rest Press and hold the Up arrow to auto increment the display value Press the Ente...

Page 24: ...ith its own unique address The scanner address Scan ID may be programmed between 1 and 247 The transmit delay may be set between 0 and 4999 ms this value must be less than Poll Time of PVs The parity...

Page 25: ...to Enable Process Variables PVs In Master or Snooper Mode navigate to the PV Number menu and press ENTER From there the user can scroll through all of the sixteen available PVs In order to enable a s...

Page 26: ...ber Poll Time and Response Timeout menus PV Number Enable disable PVs select slave ID function code register number data type byte order Poll Time Enter the time interval to poll the slave devices sel...

Page 27: ...possibility of communication errors and communication break conditions use a poll time of 5 seconds or more with slow baud rates e g 4800 bps or less 2 The response time for scanners set up for Snoope...

Page 28: ...a Type is Float 3 Default Slave ID for PV1 001 for PV2 002 for PV3 003 etc The Master ignores the decimal point setting for slave devices that specify a Short or Long integer For example a slave that...

Page 29: ...er setup The Setup menu is used to select 1 PV Setup a PV Tags b PV Units c Format Decimal point or Feet Inches d Decimal Point e Scale input data 2 Display assignment Intensity 3 Relay assignment and...

Page 30: ...ude tag units format display decimal point float decimal point resolution and scaling of the input data Note PV1 and PV2 can have multiple points for linearization Only two points are available for al...

Page 31: ...g the PV Display Values sCale The data that the scanner receives can be scaled to display in engineering units Input 1 must be less than Input 2 Input 2 must be less than Input 3 etc known as monotoni...

Page 32: ...e programmed to display any of the following Display Parameter Setting Description D pV Display PV Display PVs 1 16 D Ch C Display C Channel Display Math Channels C1 C4 PV unit Display PV Units Displa...

Page 33: ...Display Instruction Manual 33 Display Line 1 Menu Line 1 dsplay Note For Tag PVn and Tag PVn U the default settings for PVs are 1 3 5 7 followed by two underscores which represent empty PVs These all...

Page 34: ...Display Instruction Manual 34 Display Line 2 Menu Line 2 dsplay Note For Tag PVn and Tag PVn U the default settings for PVs are 2 4 6 8 followed by two underscores which represent empty PVs These all...

Page 35: ...he right are shifted one position Press and hold up arrow to auto scroll the characters in the display Application Example 1 In this application we have a system consisting of 4 multivariable tank lev...

Page 36: ...Register PV6 30017 30017 Tank 2 Average Temperature Data Type Long integer Binary Signed Long Byte Order 1234 1234 PV7 Slave ID 3 3 Parameter PD6088 Master PD6088 Snooper Description Comment Function...

Page 37: ...Data Type Long integer Binary Signed Long Byte Order 1234 1234 Scanner ID 246 245 Polling Time 5 0 sec N A Slave Response Timeout 10 0 sec 10 0 sec Baud 4800 4800 Parity None 1 None 1 1 stop bit Byte...

Page 38: ...condition has cleared e Pump alternation control automatic reset only f Sampling the relay is activated for a user specified time g Off relay state controlled by Interlock feature 3 Set 1 Set point R...

Page 39: ...below the set point Note Changes are not saved until the reset point has been accepted Setting Fail Safe Operation failsf In fail safe mode of operation the relay coil is energized when the process va...

Page 40: ...y timer resets and the relay does not change state The same principle applies to the Off time delay Note If Automatic or Manual A nmAn reset mode is selected the LED follows the reset point and not th...

Page 41: ...must go below the set point and then go above it Low Alarm Operation Set Reset For Manual reset mode ACK can be pressed anytime to turn off relay For relay to turn back on signal must go above set po...

Page 42: ...d off or on based on their operating mode and their set and reset points without regard to their prior state This is similar to the auto initialization on power up Below is a diagram showing three exa...

Page 43: ...l LEDs The LEDs on the front panel provide status indication for the following LED Status LED Status 1 Alarm 1 5 Alarm 5 2 Alarm 2 6 Alarm 6 3 Alarm 3 7 Alarm 7 4 Alarm 4 8 Alarm 8 The scanner is supp...

Page 44: ...rm condition is still present resets the relay and turns off the LED Manual reset any time Condition LED Relay Normal Off Off Alarm On On Ack Off Off Latching Relay with Clear Lt Clr In this applicati...

Page 45: ...ith the set and reset points of pump 2 outside the range of pump 1 the first pump on is the first pump to go off This is true for up to 8 alternating pumps if set up accordingly 6 Relay 3 will go into...

Page 46: ...t Source Programming aoutpr on page 58 No equipment is needed to scale the analog outputs simply program the display values to the corresponding mA output signal The Analog Output menu is used to prog...

Page 47: ...sage is being displayed and enter the correct password to gain access to the menu After exiting the programming mode the scanner returns to its password protected condition Disabling Password Protecti...

Page 48: ...atic Select Automatic Scan Mode time Scan Time Select Scanning Time nman Manual Select Manual Scan Mode Alarnm Alarm Select Go or Stop Alarm go Go Select Alarm Go Stop Stop Select Alarm Stop Contrl Ma...

Page 49: ...centration nmath2 Math2 Resultant Math Channel Math operation applied to other math channels e g C3 C1 C2 Advanced Features Menu Display Messages Display Parameter Action Setting sunm Sum Math2 Functi...

Page 50: ...ction SCan The Scan menu is used to program the PV scan mode and the scanner s behavior on alarm condition The operator is able to scan automatically based on a time parameter or scan manually with fr...

Page 51: ...ow down the display response to changes on the input signal This parameter is associated with the analog input channels Rounding Feature round The rounding feature is used to give the user a steadier...

Page 52: ...from level transmitters used to measure volume in odd shaped tanks or to convert level to flow using weirs and flumes with complex exponents Note Multi point Linearization applies to PV1 and PV2 only...

Page 53: ...ank The tank s dimensions can be entered in inches or centimeters the scanner automatically calculates the volume in gallons or liters After entering the dimensions complete the scaling process with t...

Page 54: ...diFAbS Average PV1 PV2 2 P F AVG Multiplication PV1 PV2 P F Nmulti Division PV1 PV2 P F diVide Max PV Max value of all selected PVs Hi pV Min PV Min value of all selected PVs Lo pV Draw PV1 PV2 1 F dr...

Page 55: ...Please refer to the following graphics for details on various Math Functions Main Math Channels Each PV is represented by an underscore There are 6 lines shown and ten lines hidden Enter any or all PV...

Page 56: ...ter Modbus Display Instruction Manual 56 Sum Menu sunm Difference Menu dif Difference Absolute Menu difAbS Average Menu aVg Multiplication Menu nmulti Divide Menu diVide Only two PVs at a time will be...

Page 57: ...pV Draw Menu drauw Only two PVs at a time will be used for this function Weighted Average Menu uwAvg Only two PVs at a time will be used for this function Ratio Menu ratio Only two PVs at a time will...

Page 58: ...analog outputs can be programmed for source of data overrange and underrange absolute maximum and minimum output and communications break values They can also be recalibrated To calibrate the analog...

Page 59: ...ent loop that includes a power supply internal or external 12 to 24 VDC and the mA input on the digital meter See Figure 18 4 20 mA Output Connections on page 17 for details 2 Turn on all devices Allo...

Page 60: ...et the stored maximum minimum display values for all channels relay Directly access the relay menu Set 1 Directly access the set point menu for relay 1 through 8 Rly d Disable all relays until a butto...

Page 61: ...ake you to the next level then pressing the Up arrow until you arrive at the RESET menu Press ENTER to assign the RESET menu to the selected function key or digital input Now when the scanner is in Ru...

Page 62: ...evices 3 Baud rate and parity of all devices on the bus 4 Scanner Id must be different from other devices Snooper mode not reading the PVs on the RS 485 bus Check 1 Increase Master s Transmit Delay e...

Page 63: ...to Run Mode after displaying all the settings Reset Scanner to Factory Defaults When the parameters have been changed in a way that is difficult to determine what s happening it might be better to sta...

Page 64: ...el on the upper display and alternate between tag units on the lower display The relays and analog output can be programmed to operate based on any PV or math channel Front Panel Buttons Operation But...

Page 65: ...Sunm Sum Adder constant P Adder 0 000 Factor constant F Factor 1 000 Factory Defaults User Settings Parameter Display Default Setting Filter Filter Filter PV 1 Ch A 70 Filter PV 2 Ch B 70 Bypass PV 1...

Page 66: ...verrange output O rang 21 000 mA Underrange output u rang 3 000 mA Communications break output break 1 000 mA Maximum output nmAx 23 000 mA Minimum output nmin 1 000 mA F1 function key F1 Previous PV...

Page 67: ...plicable technical standards and when applicable or required a European Union notified body certification Standards EN 55022 2003 EN 61000 6 2 2001 EN 61010 1 2001 EN 61326 2006 The standards EN 55022...

Page 68: ...ww binmaster com 925 0352 REV 1 LIM6088BM_C SFT088 Ver 2 020 up 01 21 Contact BinMaster Technical Support Call 800 278 4241 or 402 434 9102 Fax 402 434 9133 Email support binmaster com Sales Support C...

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