Binder BD 115 Operating Manual Download Page 21

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BD / BF / ED / FD / FED (E3.1) 02/2022

page 21/116

4. Installation

4.1 Mounting the tilt protection holders (chambers with window)

For chambers equipped with the option „door with window“ it is recommended to install the supplied tilt

protection.

Scope of delivery of tilt protection kit (Art.no. 8009-0870)

•

screws

•

ilt protection

holders

Preparing the tilt protection holders

•

Depending on the desired wall distance, you can bend the tilt protection holders accordingly

Figure 8: Variable length of the

ilt protection

holder

depending on the bend

Installation on the chamber

•

Plug the two t

ilt protection

holders each with the tab on the provided spot on the edge of the rear panel.

The screw holes in the rear wall and in the t

ilt protection

holders must align.

•

Fix the

ilt protection

holders

each with one of the supplied screws on the chamber rear wall.

Wall mounting

•

Then fix both

ilt protection

holders on the wall,

each with 2 screws Ø 6mm suitable for the wall (B)









Summary of Contents for BD 115

Page 1: ...32 FD 260 FD260 230V 9010 9110 0309 BF 56 BF056 230V 9010 9110 0313 FD260UL 240V 9010 9110 0310 BF056UL 120V 9010 9110 0314 FD 720 FD720 400V 9010 9110 0311 BF 115 BF115 230V 9010 9110 0315 FED 56 FED...

Page 2: ...18 3 2 Guidelines for safe lifting and transportation 18 3 3 Storage 19 3 4 Location of installation and ambient conditions 19 4 INSTALLATION 21 4 1 Mounting the tilt protection holders chambers with...

Page 3: ...g data recording 56 10 2 Terminating data recording 57 11 NETWORK CONFIGURATION FOR CHAMBERS WITH ETHERNET INTERFACE 58 12 OPTIONS 61 12 1 APT COM 4 Multi Management Software option 61 12 2 Object tem...

Page 4: ...aration of Conformity for BD 95 17 2 EU Declaration of Conformity for BF 97 17 3 EU Declaration of Conformity for ED 99 17 4 EU Declaration of Conformity for FD 101 17 5 EU Declaration of Conformity f...

Page 5: ...o significant risks DANGER Dangers due to failure to observe the instructions and safety precautions Serious injuries and chamber damage Risk of death Observe the safety instructions in this Operating...

Page 6: ...s and communities of states This includes word marks position marks word figurative marks design configurations figurative marks and design patents Patent Information BINDER products categories of pro...

Page 7: ...sphere Stability hazard Lifting hazard Risk of corrosion and or chemical burns Suffocation hazard Harmful substances Biohazard Pollution Hazard Mandatory action signs Mandatory regulation Read operati...

Page 8: ...calization position of safety labels on the chamber The following labels are located on the chamber Pictograms Warning signs Service label Hot surface ED FD FED outer chamber door BD BF on the glass d...

Page 9: ...305 Art no of the chamber Project No Optional Special application acc to project no 1 30 kW Nominal power 5 7 A Nominal current 230 V 50 Hz Nominal voltage 10 at the indicated power frequency 230 V 60...

Page 10: ...local and national regulations relevant for your country for Germany DGUV guidelines 213 850 on safe working in laborato ries issued by the employers liability insurance association BINDER GmbH is on...

Page 11: ...ial health risks caused by the charging material the contained moisture constituent or by reaction products that may arise during the temperature process Take adequate measures to exclude such risks p...

Page 12: ...copper Such ingredients include in particular acids and halides Any corrosive damage caused by such ingredients is excluded from liability by BINDER GmbH The chamber does not dispose of any measures...

Page 13: ...cribed in chap 1 8 are not approved This expressly includes the following misuses the list is not exhaustive which pose risks despite the inherently safe construction and existing technical safety equ...

Page 14: ...uing operating instructions The following list summarizes the hazards against which this Operating Manual and the Service Manual warn and specifies protective measures at the appropriate spots Unpacki...

Page 15: ...FED the fan supports exact attainment and maintenance of the desired temperature accuracy The chambers are regularly equipped with an overtemperature safety device class 1 acc to DIN12880 2007 and wi...

Page 16: ...d chamber chamber with single door Figure 5 Overview open chamber with glass door chamber with single door BD BF 1 Triangular instrument panel with controller R4 and USB interface 2 Door handle 3 Oute...

Page 17: ...el 7 Controller display 8 Functional controller buttons 9 USB interface 10 Switch for Interior lighting option 2 3 Main power switch ED FD FED 720 The chambers ED FD FED size 720 are equipped with a m...

Page 18: ...he pallet at its four lower corners with the aid of 2 people chamber size 260 with the aid of 4 people Lift chambers size 720 from the pallet using technical devices fork lifter Set the fork lifter on...

Page 19: ...nt temperature range during transport 10 C to 60 C 14 F to 140 F You can order transport packing and pallets for transportation purposes from BINDER Service 3 3 Storage Intermediate storage of the cha...

Page 20: ...stance of 250 mm 9 84 in between each chamber Wall distances rear 160 mm 6 30 in sides 100 mm 3 94 in Spacing above the chamber of at least 100 mm 3 94 in must also be accounted for When placing sever...

Page 21: ...the desired wall distance you can bend the tilt protection holders accordingly Figure 8 Variable length of the tilt protection holder depending on the bend Installation on the chamber Plug the two ti...

Page 22: ...at 60 Hz 1N 8 0 A ED260 230V FD260 230V FED260 230V Grounded plug 230 V at 50 Hz 230 V at 60 Hz 1N 12 5 A BD720 230V BF720 230V Grounded plug 230 V at 50 Hz 230 V at 60 Hz 1N 12 5 A ED720 400V FD720 4...

Page 23: ...tage Compare the values to the specified data located on the chamber s type plate left hand side of the chamber chap 1 6 NOTICE Danger of incorrect power supply voltage due to improper connection Dama...

Page 24: ...erature ex actitude uniformity the heating up and recovering times as well as the maximum tempera ture of the chamber may be negatively affected The exhaust duct on the chamber rear will become hot du...

Page 25: ...r power failures During a power failure all controller functions are shut down After the power returns all functions return to the same status the chamber had before power failure The controller conti...

Page 26: ...eceding level If the Standby button is pressed down for approx 3 seconds the display changes to standby mode To activate the display press down the standby button again for ap prox 3 seconds Display i...

Page 27: ...th OK Enter the password factory setting 00 00 and confirm each entry with OK 4 x with the arrow up button to the language setting menu The current menu language is shown Press OK to select the menu l...

Page 28: ...etting 00 00 and confirm each entry with OK The current date is shown Press OK to set the year The setting flashes Enter the year with the arrow buttons any setting and confirm with OK Press OK to set...

Page 29: ...day with arrow buttons 1 to 31 and confirm with OK Press OK to set the hour The setting flashes Enter the hour with arrow buttons 0 to 23 and confirm with OK Press OK to set the minute The setting fla...

Page 30: ...C degrees Celsius F degrees Fahrenheit 0 C 31 F 100 C 212 F Conversion Value in F Value in C 1 8 32 From Normal display without fan 5x with fan 6x with the arrow up button to the user menu Confirm wi...

Page 31: ...set point with arrow buttons with an accuracy of a tenth of a degree BD BF or of one degree ED FD FED and confirm with OK Back to Normal display or with chambers with adjustable fan speed BF FED go on...

Page 32: ...m temperature set point 300 C Range from above 26 C up to 40 C maximum temperature set point decreasing with increasing am bient temperature Temperature set point C Ambient temperature C Figure 10 Max...

Page 33: ...e spatial temperature accuracy can be negatively influenced From Normal display without fan 2x with fan 3x with the arrow up button to the Adjusting the air flap position menu The current air flap pos...

Page 34: ...the respective functions is blocked and only available after enering the correct password From Normal display without fan 5x with fan 6x with the arrow up button to the user menu Confirm with OK Enter...

Page 35: ...the selection is shown example L1 If you want to change beween L1 and L2 confirm with OK Thereaf ter you can change to the other password level and also modify the password 2x Back to Normal display...

Page 36: ...0 320 C ED 56 ED 115 FD 56 FED 56 330 C FD 115 FD 260 FD 720 FED 115 FED 260 FED 720 350 C The message Overtemperature is displayed on the controller If the overtemperature protective device class 1 h...

Page 37: ...buzzer chap 7 6 additionally by the buzzer sounding If the safety controller class 2 has turned off the heating we recommend proceeding as follows Disconnect the chamber from the power supply Have an...

Page 38: ...ove the desired temperature set point From Normal display without fan 4x with fan 5x with the arrow up button to the Safety controller set point setting menu The current safety controller set point is...

Page 39: ...resumed by the controller Safety controller class 3 1 temperature protection The alarm icon flashes in the display In case of the option audible alarm with activated buzzer chap 7 6 the buzzer sounds...

Page 40: ...f the audible alarm does not influence the safety controller s function From Normal display without fan 5x with fan 6x with the arrow up button to the user menu Confirm with OK Enter the password fact...

Page 41: ...tinuous opera tion The chambers BD ED and FD offer the timer function Delayed Off The chambers BF and FED offer all the three timer functions Stage Heating Fan Chamber with fixed fan speed FD Fan Cham...

Page 42: ...r function Delayed Off 8 2 1 Entry and activation of the timer run time and fan setting From Normal display with the arrow down button to the Timer function Delayed Off menu with connected USB device...

Page 43: ...fan BD ED The timer function Delayed Off is activated Back to Normal display Chamber with fixed fan speed FD Select whether the fan shall operate or not after the timer has expired The current setting...

Page 44: ...ed The heating is off The fan is operating On or not Off as selected Chambers with adjustable fan speed BF FED Timer function Delayed Off The timer has expired The heating is off The fan operates with...

Page 45: ...d Off the timer has expired The heating is off The fan operates with the selected fan speed Confirm the timer function Delayed Off with OK see chap 8 2 1 Set all time values to zero 2x Back to Normal...

Page 46: ...er function Temperature dependent Delayed Off Confirm with OK and go on to enter the days of the timer run time The current timer run time days is shown The day value flashes Enter the days of the tim...

Page 47: ...Delayed Off Normal display while the timer is running If the entered set point exceeds the current actual value the chamber heats up The defined time only begins to run when the current value is by 1...

Page 48: ...e to zero From Normal display 3 x with the arrow down button to the Timer function Temperature dependent Delayed Off menu with connected USB device press the arrow down button 4 times Timer function T...

Page 49: ...to enter the fan speed set point valid during the time the timer is running The current fan speed set point is shown Enter the fan speed in steps of 10 0 and 40 up to 100 Confirm with OK and go on to...

Page 50: ...t point is shown Enter the fan speed in steps of 10 0 and 40 up to 100 and confirm with OK The timer function Delayed On is activated 2x Back to Normal display Normal display during timer operation wi...

Page 51: ...tton to the Timer function Delayed On menu with connected USB device press the arrow down button 3 times Timer function Delayed On the timer is running The fan operates with the selected fan speed Con...

Page 52: ...nu Ramp function You can select a gradient from 0 0 up to 1 0 or from 1 up to 10 according to the chamber type When setting the gradient to 0 0 or 0 ramp function is turned off The chamber will then h...

Page 53: ...er the gradient 0 up to 9 confirm with OK and go on toenter the target ramp set point The target ramp set point value flashes Enter the target ramp set point and confirm with OK Selected ramp with gra...

Page 54: ...mp set point example 40 C to the display of the effective ramp set point The effective ramp set point is displayed Press OK to set the target ramp set point The target ramp set point value flashes Ent...

Page 55: ...nter the gradient in degree per minute The gradient flashes Enter the gradient zero turning off the ramp function confirm with OK and go on to the ramp target value The target ramp set point value fla...

Page 56: ...d can be further processed in the desired program 10 1 Starting data recording Connect the USB stick to the interface located in the triangular instrument panel From Normal display with the arrow down...

Page 57: ...s data recording which continues after the power returns To terminate data recording stop it via the menu chap 10 2 10 2 Terminating data recording From Normal display with the arrow down button to th...

Page 58: ...the IP address Entering the subnet mask number Entering the gateway number From Normal display without fan 5x with fan 6x with the arrow up button to the user menu Confirm with OK Enter the password f...

Page 59: ...switched off To configure the network settings the DHCP state must be switched off Otherwise the DHCP server would assign the network configuration Confirm with OK and go on to enter the IP address T...

Page 60: ...its of the subnet mask are shown Enter the desired values accordingly Example value 255 255 255 0 255 255 255 0 Confirm with OK and go on to enter the gateway The first digits of the current gateway a...

Page 61: ...harging material during the whole process The object temperature is displayed in the controller in Normal Display Chamber with option object temperature display Actual temperature value and actual obj...

Page 62: ...67 Plug it in and tighten it by screwing to secure contact If the socket is not used close the screw lid and turn it to secure Controller shutdown by the standby button has no effect on the internal...

Page 63: ...port as inlet This distinction is important when operating with a reduced fan speed Connection Observe the legal requirements and relevant standards and regulations for the safe handling of gas cylin...

Page 64: ...llation site The Mostly gas tight version reduces the loss of gas Setting sample values If you want to flush the chamber with an air exchange rate of 1 per hour set the flow rate on the pressure reduc...

Page 65: ...faces inner chamber racks door gaskets Standard commercial cleaning detergents free from acid or halides Alcohol based solutions We recommend using the neutral cleaning agent Art No 1002 0016 Instrume...

Page 66: ...h problems in contact with skin and if ingested Follow the operating instructions and safety hints labeled on the bottle of the neutral clean ing agent Recommended precautions To protect the eyes use...

Page 67: ...re three possible procedures depending on the type of contamination and of the charging material 1 The drying and heating ovens ED FD and FED can be hot air sterilized at 190 C 374 F for at least 30 m...

Page 68: ...esting To prevent the risk of electrical shock from the electrical equipment of the chamber an annual repeat inspection as well as a test prior to initial startup and prior to resuming operation after...

Page 69: ...erform repair Repaired chambers must comply with the BINDER quality standards Fault description Possible cause Required measures General Chamber without function No power supply Check connection to po...

Page 70: ...ervice Fault description Possible cause Required measures Miscellaneous BF FD FED The fan doesn t turn or turns too slowly BF FED Fan speed set too low BF FED Set fan speed to 100 Defective fan Contac...

Page 71: ...he gas connection DANGER Risk of suffocation through high concentration of inert gas Death by suffocation Observe the relevant regulations for handling inert gases Close the gas supply when decommissi...

Page 72: ...clean all introduced or residual toxic substances from the chamber Prior to disposal disinfect the chamber from all sources of infection Be aware that sources of infection may also be located outside...

Page 73: ...nsibility that it is free from toxic infectious or radioactive substances Prior to disposal clean all introduced or residual toxic substances from the chamber Prior to disposal disinfect the chamber f...

Page 74: ...ume The technical data refers to the defined usable volume Do NOT place samples outside this usable volume Do NOT load this volume by more than half to enable sufficient airflow inside the chamber Do...

Page 75: ...4 49 279 9 85 791 27 93 Racks Quantity of racks regular 2 2 2 2 Quantity of racks max 4 5 8 16 Max load per rack standard rack Kg lbs 30 66 30 66 40 88 45 99 Max load per rack optional perforated she...

Page 76: ...s determined in accordance to BINDER Factory Standard Part 2 2015 and DIN 12880 2007 All indications are average values typical for chambers produced in series We reserve the right to change technical...

Page 77: ...after door was opened for 30 sec at 37 C 98 6 F minutes 3 4 4 4 Electrical data model versions BF056 230V BF115 230V BF260 230V BF720 230V System of protection acc to EN 60529 IP 20 20 20 20 Nominal v...

Page 78: ...5 32 09 1165 45 87 Height gross incl feet mm inch 625 24 60 735 28 94 965 37 99 1590 62 60 Depth net mm inch 565 22 24 605 23 82 760 29 92 816 32 13 Depth gross incl door handle and exhaust duct mm in...

Page 79: ...0 330 330 330 Installation category acc to IEC 61010 1 II II II II Pollution degree acc to IEC 61010 1 2 2 2 2 Different electrical data for ED UL constructed for the USA and Canada model versions ED0...

Page 80: ...u ft 67 2 37 127 4 49 279 9 85 791 27 93 Racks Quantity of racks regular 2 2 2 2 Quantity of racks max 4 5 8 16 Max load per rack standard rack Kg lbs 30 66 30 66 44 88 45 99 Max load per rack optiona...

Page 81: ...ean value dB A 43 43 43 43 Energy consumption at 150 C 302 F Wh h 300 340 420 800 All technical data is specified for unloaded chambers with standard equipment at an ambient temperature of 22 C 3 C 71...

Page 82: ...ture range from degrees above ambient C F 10 18 10 18 10 18 12 21 6 up to C F 300 572 300 572 300 572 300 572 Temperature fluctuation at 150 C 302 F K 0 3 0 3 0 5 0 6 Temperature uniformity variation...

Page 83: ...rdance to BINDER Factory Standard Part 2 2015 and DIN 12880 2007 All indications are average values typical for chambers produced in series We reserve the right to change technical specifications at a...

Page 84: ...ional values Measuring protocol acc to DIN 12880 2007 Qualification folder Neutral cleaning agent liquid concentrate Stable table on wheels with castors and locking brakes 16 10 Accessories and spare...

Page 85: ...ease contact BINDER Service Validation service Art no Qualification folder IQ OQ printed version 7007 0001 Qualification folder IQ OQ digital version 7057 0001 Qualification folder IQ OQ PQ printed ve...

Page 86: ...BD BF ED FD FED E3 1 02 2022 page 86 116 16 11 Dimensions size 56...

Page 87: ...BD BF ED FD FED E3 1 02 2022 page 87 116...

Page 88: ...BD BF ED FD FED E3 1 02 2022 page 88 116 16 12 Dimensions size 115...

Page 89: ...BD BF ED FD FED E3 1 02 2022 page 89 116...

Page 90: ...BD BF ED FD FED E3 1 02 2022 page 90 116 16 13 Dimensions size 260...

Page 91: ...BD BF ED FD FED E3 1 02 2022 page 91 116...

Page 92: ...BD BF ED FD FED E3 1 02 2022 page 92 116 16 14 Dimensions size 720...

Page 93: ...BD BF ED FD FED E3 1 02 2022 page 93 116...

Page 94: ...BD BF ED FD FED E3 1 02 2022 page 94 116...

Page 95: ...BD BF ED FD FED E3 1 02 2022 page 95 116 17 Certificates and declarations of conformity 17 1 EU Declaration of Conformity for BD...

Page 96: ...BD BF ED FD FED E3 1 02 2022 page 96 116...

Page 97: ...BD BF ED FD FED E3 1 02 2022 page 97 116 17 2 EU Declaration of Conformity for BF...

Page 98: ...BD BF ED FD FED E3 1 02 2022 page 98 116...

Page 99: ...BD BF ED FD FED E3 1 02 2022 page 99 116 17 3 EU Declaration of Conformity for ED...

Page 100: ...BD BF ED FD FED E3 1 02 2022 page 100 116...

Page 101: ...BD BF ED FD FED E3 1 02 2022 page 101 116 17 4 EU Declaration of Conformity for FD...

Page 102: ...BD BF ED FD FED E3 1 02 2022 page 102 116...

Page 103: ...BD BF ED FD FED E3 1 02 2022 page 103 116 17 5 EU Declaration of Conformity for FED...

Page 104: ...BD BF ED FD FED E3 1 02 2022 page 104 116...

Page 105: ...2 2022 page 105 116 17 6 Certificate for the GS mark of conformity of the VDE Pr f und Zertifizier ungsinstitut Testing and Certification Institute of the Association for Elec trical Electronic and In...

Page 106: ...BD BF ED FD FED E3 1 02 2022 page 106 116...

Page 107: ...BD BF ED FD FED E3 1 02 2022 page 107 116...

Page 108: ...BD BF ED FD FED E3 1 02 2022 page 108 116...

Page 109: ...BD BF ED FD FED E3 1 02 2022 page 109 116...

Page 110: ...BD BF ED FD FED E3 1 02 2022 page 110 116 17 7 Certificate of Compliance for the UL Certification Mark from Underwriters La boratories...

Page 111: ...egt bevor das Ger t Bauteil eintrifft Eine weitere Kopie soll dem Ger t Bauteil beigef gt sein Ggf ist auch die Spedition zu informieren Incomplete information or non conformity with this procedure wi...

Page 112: ...ardous substances weder giftige noch sonstige gef hrliche Stoffe enth lt oder solche anhaften That eventually generated reaction products are non toxic and also do not represent a hazard auch evtl ent...

Page 113: ...ige Angaben entsteht haften und BINDER gegen eventuell entste hende Schadenanspr che Dritter freistellen We are aware that in accordance with Article 823 of the German Civil Code BGB we are directly l...

Page 114: ...y time Take notice of shipping laws and regulations Please fill Reason for return request Duplicate order Duplicate shipment Demo Page one completed by sales Power Plug Voltage 115V 230 V 208 V 240V S...

Page 115: ...________________________________________________________________________ c ____________________________________________________________________________ 3 2 Safety measures required for handling the li...

Page 116: ...BINDER Inc for all damages that are a con sequence of incomplete or incorrect information provided by us and that we will indemnify and hold harmless BINDER Inc from eventual damage claims by third pa...

Page 117: ......

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