Bin Master C-100MB Operator'S Manual Download Page 3 | Manualshive

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Bin Master C-100MB Operator'S Manual Download Page 3

925-0301 Rev C

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TABLE OF CONTENTS

SAFETY SUMMARY…………………………………….………………………………………………………..…4

1.0  INTRODUCTION……..…………………………………………………………………………………………5

2.0  SPECIFICATIONS……………………………………………………………………………………………...5

3.0  INSTALLATION………………………………………………………………………………………….……...7

3.1 Mounting…………....………………………………………………………………………………….7

3.2 Connections and Wiring……………………………………………………………………..............9

3.3 RS-485 Network Requirements……………………………………………………………….……12

3.4 Lightning/Surge Protection…………………………………………………….……………….......14

3.5 Wiring Diagram…………………………………………………………………...………………….15

4.0 OPERATION and SETUP….……………………..………………………………………………………….16

4.1 Keypad………………………………………………………………………………..………………16

4.2 Menu System………………………………………………….……………………………………..16

5.0 MODBUS SLAVE INTERFACE..……………………….……………………………………………………24

5.1 Implementation………...…...………………………………………………………………………..24

5.2 Summary Register List..…...………………………………………………………………………..25

5.3 SmartBob Register List…………………………………………………………...…………………28

5.4 Measurement Process Examples………………………………………………………………….29

6.0 WARRANTY AND SERVICE…………….…………………..……………………………………………....30

7.1 Limited Warranty……………………………………………………………………………………..30

7.2 Technical Support, Customer Service and Repair……………………………………………….30

7.0 DISPOSAL……………………………………………………………………………………………………..31

DECLARATION OF CONFORMITY………………………………………………………….….…………….…32

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Summary of Contents for C-100MB

Page 1: ... 2017 Model C 100MB SmartBob Console with Modbus Interface OPERATORS MANUAL Please read thoroughly before installation and operation Division of Garner Industries 7201 North 98 th Street Lincoln NE 68507 9741 402 434 9102 ...

Page 2: ...925 0301 Rev C 2 this page intentionally left blank ...

Page 3: ...ing Surge Protection 14 3 5 Wiring Diagram 15 4 0 OPERATION and SETUP 16 4 1 Keypad 16 4 2 Menu System 16 5 0 MODBUS SLAVE INTERFACE 24 5 1 Implementation 24 5 2 Summary Register List 25 5 3 SmartBob Register List 28 5 4 Measurement Process Examples 29 6 0 WARRANTY AND SERVICE 30 7 1 Limited Warranty 30 7 2 Technical Support Customer Service and Repair 30 7 0 DISPOSAL 31 DECLARATION OF CONFORMITY ...

Page 4: ...NG Warning statements identify conditions or practices that could result in injury or loss of life Risk of electrical shock CAUTION Caution statements identify conditions or practices that could result in damage to this product or other property FCC Compliance NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules T...

Page 5: ...tiate measurements monitor measurement progress and retrieve results for any or all SmartBobs enabled in the C 100MB console 2 0 Specifications Power Requirements Isolated 24VDC source with 2W 0 085A minimum output A quality earth connection is also required on the power terminal Although this is not needed for power or normal operations it is required for proper protection from lightning and othe...

Page 6: ...o 2 99 in 0 01 increments Sensor Offset in feet 99 99 to 99 99 in 0 01 increments Sensor Offset in meters 29 99 to 29 99 in 0 01 increments Product Density in lbs cu ft 1 00 to 199 99 in 0 01 increments Product Density in kg cu m 16 00 to 3 999 99 in 0 01 increments Displayed Measurement Accuracy Headroom Height 0 01 of reading plus the accuracy of the SmartBob sensor Product Height 0 01 of readin...

Page 7: ...rol console make sure to allow for adequate air flow around the unit and don t place it near any equipment that produces excessive heat If the ambient temperature of the C 100MB is going to exceed 122 F 50 C consider using a fan of some type to circulate the air Allowing for good air flow around the C 100MB will prolong the life of the unit Also to prolong the life of the unit s enclosure and fron...

Page 8: ...le for and screw the 3 8 long screw into the mounting board plate leaving the head of the screw out about 1 8 2 Hang the console with the one screw by the center mounting tab 3 Remove the lower wiring cabinet cover and mark the locations for the two lower mounting screws with a pencil or awl 4 Remove the console and drill holes for the two lower mounting screws 5 Hang the console again by the cent...

Page 9: ... cordgrip entry point All five terminal blocks are capable of supporting 22 to 12 AWG size wires Be sure to use the appropriate wire gauge size for the connections and follow all national and local codes concerning this installation 3 2 1 Power Connection The power connection CN8 is a three wire terminal block located on the far right Two terminal screws marked and are for connecting to a 24VDC so...

Page 10: ...ranch lines or splits are not recommended The maximum length of the cable should be 4 000 feet or 1 220 meters The C 100MB SmartBob control console has permanent biasing resistors for the SmartBob network so remove or un switch any other bias resistors on all other devices connected to this network Devices located at the ends of the SmartBob network must be properly terminated For the two devices ...

Page 11: ...located towards the left of the printed circuit board It is identified with CN4 and an open switch symbol These two terminal screws are polarity independent and are intended only for a dry contact closure such as a relay output from a PLC or a pushbutton switch This connection does not source or sink any negligible amount of current so a quality twisted pair cable of 20 to 22 AWG wiring is suffici...

Page 12: ...b sensor on the network 3 3 RS 485 Network Requirements Both the SmartBob network SB 485 and the Expansion network EX 485 use RS 485 wiring and data signaling techniques and must meet certain criteria for reliable operation If these criteria are not met communications errors will most likely occur and result in failed measurements Troubleshooting communications errors can be expensive and time con...

Page 13: ...5 port the C 100MB console has the termination resistor permanently switched in and therefore the C 100MB console must be located at one end of the network Refer to the manual of the other devices for instructions on how to switch their termination Bias Resistors All BinMaster RS 485 networks must have bias resistors installed or switched in for proper operation and reliability This must be done a...

Page 14: ...etwork or Expansion network uses a separate power source 2 Be sure to connect the terminal at CN8 marked to a good quality earth using a 16 AWG size wire or larger This wire should be as short as possible to earth with no sharp bends or loops in the wiring 3 Use additional external lightning surge arrestors on the RS 485 networks This is very critical of large outdoor networks that are high off th...

Page 15: ...925 0301 Rev C 15 3 5 Wiring Diagram ...

Page 16: ... scroll through long lists of vessel measurements In some menus the left and right arrow keys serve as a page up and page down key for faster navigation through long lists Also in some menus with long lists you can press the left and up arrow keys simultaneously for a jump to the top of the list and pressing the right and down arrow keys simultaneously for a jump to the bottom of the list 4 2 Menu...

Page 17: ... menu system is straight forward position the selection bar on the desired menu or selection item and press the key To go back a menu or escape from the current screen press the key The menu system is structured as shown in the following diagram Main Menu Measure View Setup SB 485 Protocol SB 485 Termination Auto Add Remove Add Remove Units of Measure I O Assignment 4 20mA Output 4 20mA Error Inte...

Page 18: ...d as set under Measurement Format Note that headroom refers to the upper empty space in the tank and product refers to the lower filled space The details screen displays additional data for a particular SmartBob and provides a means to take a measurement with that particular SmartBob by pressing the key Use the keys to cycle through all the data capacity headroom and product for the selected vesse...

Page 19: ... After all desired addresses are assigned use the key to exit Units of Measure This is a menu for selecting the units used for entering vessel dimensions and product density in Vessel Setup It also determines the units used for readings when Measurement Format is set for Height or Cubic Units If weight calculations are enabled your two choices are English ft lbs or Metric m kg with the default bei...

Page 20: ...y available when configured for protocol A and will not function properly unless the SmartBob contains firmware v2 8 or newer Due to detection time within the SmartBob itself it may actually drop up to 1 5 inches more than this setting If weight calculations are enabled this is a multi page menu for entering vessel parameters and product density required in calculating weight Following is a listin...

Page 21: ...menu for assigning SmartBob sensors to the onboard I O port The operator must use Add Remove or Auto Add Remove prior to making this selection With this menu the operator simply selects the address of any single SmartBob to assign to the onboard I O external start input and 4 20mA output It will default to the first address available in the list 4 20mA Output This is a menu for setting what the 4 ...

Page 22: ...e the keys to select a digit by repositioning the cursor and the keys to adjust the selected digit Once all four digits have been entered press the key After the interval time has been set a menu appears for assigning SmartBobs to the automatic measurement process At least one must be assigned and up to all SmartBob sensors configured may be assigned Use the and keys to select and accept one or mo...

Page 23: ...d digit After all four digits have been entered write the number down in a safe place and press the key Next time the Setup menu is accessed this same screen is presented for entering the access code Entry to the Setup menu is not permitted until the correct 4 digit code is entered With an access code set if the console is left unattended in the Setup menu it will automatically exit to the Main me...

Page 24: ...until a Modbus frame is detected or a response timeout expires If a response timeout expires the request may be transmitted again and as many times as necessary for the controlling application Generally three attempts should be sufficient The length of a response timeout should vary with the controlling application based on the data rate and the maximum frame size expected Following is a guideline...

Page 25: ...or The version minor is always 2 digit decimal meaning a value of 0101h is v1 01 not v1 1 4x0002 RO Hardware Level Indicates the PCB hardware level of the console 0 353 0084 1 353 0084 rev A 2 353 0084 rev B to F 3 530 0573 rev G or newer 4x0003 to 4x0007 RO Reserved These five registers should read as 65 535 FFFFh 4x0008 RO Number of Enabled SmartBobs Will provide the number of SmartBobs enabled ...

Page 26: ...he last measurement and the low byte defines whether the SmartBob is enabled Use the following to determine the register address corresponding to a known SmartBob address register_addr 4x0130 smartbob_addr Results Status high byte 100 64h No Data or Invalid 101 65h Valid Data 102 66h Override 103 67h Comm Error 104 68h Bob Stuck 105 69h Did Not Drop 106 6Ah Measurement Error Any other value should...

Page 27: ...Bob drop measurement the vessel parameters and the product density configured in the console See the C 100MB operator s manual for details on what settings can affect this value Divide this value by 100 to obtain a percentage For example if it reads 6421 then the corresponding vessel is 64 21 full of product Use the following to determine the register address corresponding to a known SmartBob addr...

Page 28: ...s whether the SmartBob is enabled Results Status high byte 100 64h No Data or Invalid 101 65h Valid Data 102 66h Override 103 67h Comm Error 104 68h Bob Stuck 105 69h Did Not Drop 106 6Ah Measurement Error Any other value should be considered an unknown error SmartBob Status low byte 0 Disabled will NOT respond to measurement requests 1 Enabled 4x0004 RO Drop Measurement Contains the drop distance...

Page 29: ...your application 4 Retrieve results Depending upon your application retrieve either the drop measurement in registers 4x0251 4x0370 at Modbus address 247 or the product percentage in registers 4x0371 4x0490 If there are more measurement results to retrieve go back to step 3 Following is one example of how to take a measurement on the SmartBob at address 5 using its register list 1 Initiate measure...

Page 30: ...r merchantability or fitness for particular purpose No employee agent franchise dealer or other person is authorized to give any warranties of any nature on behalf of BinMaster 5 BinMaster shall in no event be responsible for any warranty work done without first obtaining BinMaster s written consent 6 Except as provided herein BinMaster shall have no liability loss or damage caused or alleged to b...

Page 31: ...0 Disposal This product consists of materials that may be recycled by certain recycling companies It uses recyclable materials and is designed to be easily separated Consult local authorities for proper disposal locations ...

Page 32: ...es and harmonized standards This product if installed operated and maintained as described in this manual will provide a safe and reliable level measurement device for a variety of materials EMC Directive 2004 108 EC Standard EN 61326 1 2006 Product Industrial console for a network of SmartBob sensors Models C 100MB All test reports and documentation are held and can be obtained from BinMaster Man...

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