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INTELLIPRESS

™

ELECTRIC BENCH TOP PRESS

User Manual

BIM-IEBTPM-1218 Rev 1 | For Technical Assistance: 800-442-4622

SECTION 2: E-STOP / FORCED STOP AND START INPUTS

SECTION 2.1: E-STOP / FORCED STOP AND CYCLE START INPUTS

Securely mount the provided E-Stop button to a location that is convenient to the press operator. Prior
to press operation, ensure the E-Stop button is not depressed and wiring to the E-Stop terminals are
continuous and secure.

See Figure 11: E-Stop / Forced Stop Input Circuit Configuration

Two options for press cycle start are available (See Figure 12):

•

Momentary start input (X01)

•

Maintained start input (X00)

The start input must be configured on the PLC before the press will operate. See the following diagrams for
termination instructions below.

See Figure 12: Cycle Start Input Circuit Configuration and Terminal Connection

This section will illustrate how to configure the E-Stop / Forced stop and start inputs for all versions of the
IntelliPress

™

Electric Bench Top Press.

Summary of Contents for Intellipress

Page 1: ...INTELLIPRESS BENCH TOP PRESS User Manual We make things MOVE ...

Page 2: ...re permitted to disassemble the electric bench top press WARRANTY AND LIMITATIONS OF LIABILITY For warranty information visit www bimba com Technical support is available from Bimba Manufacturing Company 25150 S Governors Hwy University Park Illinois 60484 Phone 708 534 8544 Toll Free 800 44 BIMBA Fax 708 235 2014 Email cs bimba com www bimba com ...

Page 3: ...Section 1 3 Definitions and Parameter Setting Manual Run 9 Section 1 4 Definitions and Parameter Setting Auto Run 11 Section 1 5 User Setup 12 Section 2 E Stop Forced Stop and Start Inputs 13 Section 1 2 E Stop Forced Stop and Start Inputs 13 Section 3 Recipe Selection and Auto Run 14 Section 3 1 Recipe Select 14 Section 4 Press Status Run Count and Error Reset 17 Section 4 1 Status 17 Section 4 2...

Page 4: ...Technical Assistance 800 442 4622 4 GENERAL INFORMATION ORDERING CODES EBTP 3K PACL FORCE 3K 3 000 lbs 6K 6 000 lbs 12K 12 000 lbs CONTROLS PA Press and actuator only PAC Press actuator and controls PACL Press actuator controls and load cell PRESS EBTP Electric Bench Top Press ...

Page 5: ...n pictured below Select the LOGIN LOGOUT button again See Figure 2 Login Screen SECTION 1 1 INITIAL LOGIN At Power up the following screen below will be displayed Select the LOGIN LOGOUT button See Figure 1 Power Up Screen LOGIN LOGOUT BUTTON LOGIN LOGOUT BUTTON This section will illustrate how to initialize the non load cell enabled version of the IntelliPress Electric Bench Top Press beginning a...

Page 6: ... 6 At the LOGIN screen enter SUPER for both the Operator Name and Password and then press ENT See Figure 3 Login Credentials Screen Upon successful login select OK This will return you to the LOGIN screen with tabs populated at the bottom of the screen See Figure 4 Successful Login Screen ENT SUCCESSFUL LOGIN ...

Page 7: ...atus View Run Count Taskbar Reset Run Count Error Reset return to home screen and cycle stop Manual Run Set parameters for manual operations Jog Jog Advance to home initial approach and full down positions Taskbar reset errors return to home screen and cycle stop Recipe Settings Call up and adjust recipe parameters Taskbar reset errors return to home screen and cycle stop User Setup Modify user ac...

Page 8: ...d in screen Figure 5 pictured on page 7 select the Recipe Settings tab Select the Jog button located in the Task Bar section of the screen Figure 6 Press on the Jog Speed Value 0 00 in this case and enter the jog speed values in units in mm sec A maximum jog speed value of 50mm sec is recommended Jog will extend the press ram DOWN Jog will extend the press ram UP Press the Home icon located in the...

Page 9: ...TING MANUAL RUN Operation of the IntelliPress Electric Bench Top Press can be performed via either recipes or manual operations For Manual Run operation setup see the following below From the Logged in screen Figure 5 select the Manual Run tab See Figure 5 below From the Setup Manual Operations screen Figure 7 select the recipe to be modified MANUAL RUN ...

Page 10: ...ition to the Approach Position This also includes the speed at which the ram will retract to the Home Position Full Down Press Position The final ram position Full Down Press Position Speed The speed at which the press applies force in the downward direction Full Down Press Position Force Expressed as a percentage of the force rating of the press this is the pressing force applied to the part Home...

Page 11: ...ameters screen select the recipe to be modified Figure 9 Two new parameters have been added Dwell Time The amount of time the press ram exerts downward force on the part once full force has been achieved This is measured in milliseconds Torque Limit The maximum amount of rotary force that can be outputed by the servo motor This is expressed by a percentage Modify the Recipe Parameter values as nec...

Page 12: ...ed in screen Figure 5 select the User Setup tab See Figure 5 Logged In Screen From the Setup screen Figure 10 two functions are available Security Management Add delete or modify user permissions Note This is only available to the admin via the admin s password Password Change Change update the admin s password See Figure 10 Setup Screen USER SETUP ...

Page 13: ...to the E Stop terminals are continuous and secure See Figure 11 E Stop Forced Stop Input Circuit Configuration Two options for press cycle start are available See Figure 12 Momentary start input X01 Maintained start input X00 The start input must be configured on the PLC before the press will operate See the following diagrams for termination instructions below See Figure 12 Cycle Start Input Circ...

Page 14: ... SECTION 3 1 RECIPE SELECT From the Logged in screen Figure 5 select the Auto Run tab See Figure 5 Logged In Screen From the Operator Run screen select the Recipe Select window Figure 13 See Figure 13 Operator Run Screen AUTO RUN This section will illustrate how to select a configured recipe and operate the press from the configured input RECIPE SELECT ...

Page 15: ...Technical Assistance 800 442 4622 15 From the Recipe Selection screen select the desired earlier configured recipe Figure 14 See Figure 14 Recipe Selection Screen With the Operator Run Screen now visible Figure 13 the press is ready to function See Figure 13 Operator Run Screen ...

Page 16: ...2 4622 16 For initial operations press the Home Position button to home the press ahead of production See Figure 13 Operator Run Screen When parts are in position use the chosen cycle start to initialize the press The press will return to the pre configured Initial Position and await the next start input ...

Page 17: ...nal input to the press while the press is in a RUNNING state other than the Stop icon will cause fault to the press E STOP A bold E STOP signal indicates the E Stop button has been depressed The press will not function until the E STOP button has been reset SECTION 4 1 STATUS SECTION 4 2 RUN COUNT The RUN COUNT status keeps a running total of how many times the start signal has been energized The ...

Page 18: ...information contact your local Bimba distributor or contact Bimba directly Bimba Manufacturing Headquarters 230 Executive Drive Suite 217 Cranberry Twp PA 16066 Phone 724 776 7323 Fax 724 776 7326 Email cs bimba com www bimba com Bimba Manufacturing Headquarters 25150 S Governors Hwy University Park Illinois 60484 Phone 708 534 8544 Toll Free 800 44 BIMBA Fax 708 235 2014 Email cs bimba com www bi...

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