Bil-Jax ESP 19 Manual Download Page 33

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Troubleshooting Aids

See Table 4-4 for interpreting LED indicators located on the main controller
board shown in Figure 4-14. Hydraulic and PC logic diagrams are shown in
Figures 4-15 and 4-16. An electrical wiring diagram is shown in Figure 4-17.

EASI-24V

EASI-GND

AMP

FUSE

EASI

-TXD

EASI

-RXD

RS232-RXD

RS232-TXD

RS232-GND

CANH

CANL

CAN P5V

CAN GND

PWR

MAST SWITCH

UPPER CONTROLS

LOWER DOWN

LOWER UP

TILT SENSOR

UNDERCAGE SAFETY

DIN1

DIN2

MAST DOWN

UP CTRL SELECTED

LOWERING

RAISING

MACHINE LEVEL

UNDERCAGE OK

DIN1 ON

DIN2 ON

SPARE +5V

AGND

AIN1

ST5V

STEERING GND

STEERING IN

DIAG

LEDS

JTAG DB-9

BUZZER

HOUR METER

HORN

BUZZER ON

HRMTR ON

HORN ON

PWR

10
AMP

FUSE

UP ON

DOWN ON

DOUT2 ON

DOUT1 ON

LEFT ON

RIGHT ON

PUMP ON

PWR

PUMP

RIGHT

LEFT

DOUT1

DOUT2

DOWN

PWR GND

PWR POS

Figure 4-14. Main Controller Board

Summary of Contents for ESP 19

Page 1: ......

Page 2: ...nly trained and authorized personnel attempt to operate and maintain the boom lift This manual shall be considered a permanent and necessary component of the machine and shall be kept with the boom lift at all times Owners and Lessors should complete a full inspection of all components and perform a test of all functions including brake functions before commissioning or reselling the machine Repai...

Page 3: ...R CONTROLS 13 NORMAL OPERATING PROCEDURE 15 EMERGENCY LOWERING PROCEDURE 16 LIFT VEHICLE TRANSPORT 17 4 MAINTENANCE 19 SCHEDULED SERVICE CHECKS 19 UNDERGUARD SERVICE CHECK 21 HYDRAULIC SYSTEM 23 PRESSURE RELIEF VALVE ADJUSTMENT 24 FLOW RESTRICTOR VALVE REPLACEMENT 24 VALVE OPERATION 25 HYDRAULIC CYLINDER REPAIR 26 ELECTRICAL SYSTEM 27 LIFT CHAINS AND SLIDE BLOCKS 28 TROUBLESHOOTING 30 TROUBLESHOOT...

Page 4: ...e 4 5 Front Caster Pillow Block Lubrication 22 Figure 4 6 Pressure Relief Valve Adjustment 24 Figure 4 7 Flow Restrictor Valve 24 Figure 4 8 Valve Operation 25 Figure 4 9 Hydraulic Cylinder Disassembly 26 Figure 4 10 Battery Charger Cord 27 Figure 4 11 Chain Elongation Inspection 28 Figure 4 12 Lift Chains Adjustment 28 Figure 4 13 Slide Blocks Adjustment 29 Table 4 3 Troubleshooting 30 Figure 4 1...

Page 5: ...or to Operation Read understand and obey all instructions and safety precautions in this manual and attached to the lift Read understand and obey all applicable government regulations Become familiar with the proper use of all controls Inexperienced users should receive instruction before attempting to operate or maintain the machine The use of intelligence and common sense is the best practice wh...

Page 6: ...roper service damage to equipment personal injury or death DANGER Warns of operation near electrical power sources that could lead to personal injury or death WARNING Describes conditions or practices that could lead to personal injury or death CAUTION Contains information important in the prevention of errors that could damage machine or components NOTE Contains additional information important f...

Page 7: ...perators must be physically fit thoroughly trained and not easily excitable NEVER modify alter or change the equipment in any way that would affect its original design or operation in any way NEVER operate this equipment in ways for which it is not intended Ensure the following general safety precautions are followed while operating the ESP 19 DANGER This machine is NOT insulated for use near elec...

Page 8: ...orm guard rail area and do not lean out over guard rails to perform work NEVER attempt to increase working height with boxes ladders or other means NEVER operate this equipment when exposed to high winds thunderstorms ice or any other weather conditions that would compromise the safety of the operator NEVER climb up or down masts NEVER allow ropes electric cords hoses etc to become entangled in th...

Page 9: ...Check manufacturers specifications NEVER exceed the manufacturer s recommended relief valve settings NEVER attempt repairs you do not understand Consult manufacturer if you have any questions regarding proper maintenance specifications or repair Battery Maintenance Read and observe the following general safety precautions when performing battery maintenance on the ESP 19 Check battery charge indic...

Page 10: ...damaged structurally or when there is the possibility of structural damage this damage may be internal and is not always visible to the naked eye Bil Jax requires that the lift be returned to our facility at 125 Taylor Parkway Archbold Ohio for reconditioning If you have any questions concerning what constitutes structural damage please call the Bil Jax Service Department at 800 537 0540 Damage Re...

Page 11: ...ages when forward or reverse travel is enabled with the joystick In case of a loss of battery power a manual free wheel lever can be used to disengage the electric brake allowing the lift vehicle to be towed Floor travel and platform lift functions are controlled from an upper control box located on the lift platform Floor travel is by joystick control with pushbutton steering Lift functions are b...

Page 12: ...ate of delivery against all defects of material and workmanship provided the unit is operated and maintained in compliance with Bil Jax s operating and maintenance instructions structural components are warranted for three years Bil Jax will at its option repair or replace any unit or component part which fails to function properly in normal use This warranty does not apply if the lift and or its ...

Page 13: ...h selects the active upper or lower control location To enable an UP or DOWN lift motion from the floor turn and hold the key switch in the LOWER CONTROL position To enable lift vehicle travel or platform elevation from the upper control box turn the key switch to the UPPER CONTROL position To disable lift vehicle operations turn the key switch to the OFF position and remove the key Turn the UP DO...

Page 14: ...he ENABLE pushbutton must be held down to continue the equipment function With one of the ENABLE pushbuttons depressed press the UP pushbutton to raise the platform or press the DOWN pushbutton to lower the platform With one of the ENABLE pushbuttons depressed move the travel joystick forward or back to move the lift vehicle in the forward or reverse direction For slow speeds move the joystick for...

Page 15: ...ad obstructions or electrically charged conductors Do not operate the lift vehicle if such hazards exist in the immediate area NOTE The lift vehicle is equipped with a level sensor When the vehicle is on a slope greater than 1 degree the level sensor disables all functions other than platform lowering and sounds an alarm beeper Once the platform is lowered floor travel is again enabled to allow tr...

Page 16: ...b out of the lift cage while the lift platform is elevated The lift mast cannot be climbed safely An elevated lift platform has a high center of gravity and can be tipped easily Standing on or leaning out from the outside of a cage rail may cause the lift vehicle to tip over Tipping the lift vehicle over can cause severe injury or death and equipment damage If you lose power while elevated in the ...

Page 17: ...lift vehicle or using the vehicle for towing may cause serious equipment damage The forks of a lift truck 2 ton minimum capacity can be used to raise the ESP 19 for loading onto a trailer or for blocking up the lift vehicle for maintenance Forks must be inserted a minimum of 32 inches before raising the ESP 19 Before towing the ESP 19 lift vehicle you must manually disengage the travel brake and d...

Page 18: ...18 ...

Page 19: ...ice Checks Service Check Daily before use Weekly Check that all upper and lower control box controls work properly Check for hydraulic oil leaks Check for loose or missing parts Check for and retighten loose nuts and bolts Check that cage gate is secure Ensure Operation Manual is in manual tube Verify that underguard shuts down operation when weight is applied ...

Page 20: ...Verify that all safety decals are present and legible Check for wear on chain sheaves sheave axles and bearings Check caster axle and swivel bolts for wear Check casters for cracks or excessive wear Lubricate lift chains with 40 weight oil Check hydraulic UP and DOWN valves operation Clean battery terminals Check operation of emergency lowering valve Grease rear caster swivel bolts axles and wheel...

Page 21: ...ND THE CAGE PLATFORM IS CLEAR OF PERSONNEL OR OTHER OBJECTS Using the lower control box with power ON attempt to lower lift A warning beeper should sound and the lift should not lower The lift should still be able to raise With someone in the cage switch to upper controls and attempt to drive A warning beeper should sound and the lift should not drive If the lift lowers or drives the switches belo...

Page 22: ...ly be kept clean To reduce wear and extend service life the slide ways should be cleaned and lightly lubricated with a dry type silicon lubricant Figure 4 3 Mast Slide Ways Lubrication Figure 4 4 Rear Casters Lubrication See Figure 4 4 Grease rear caster axles and swivel bolts at the grease fittings provided Add about 1 2 ounce of clean 2 NGLI grease to each fitting Remove clean and lubricate stee...

Page 23: ...res are as low as 0 F 18 C Do not mix different hydraulic oils Clean the reservoir and sump strainer and replace the hydraulic oil at least once a year Clean the reservoir and sump strainer and replace the oil whenever contamination is suspected Hydraulic System Air Bleeding Procedure Delayed response or uneven movement of the hydraulic cylinder may indicate trapped air in the hydraulic oil NOTE W...

Page 24: ...losely read and adhere to the following instructions whenever you remove and install the flow restrictor valve Failure to properly install the flow restrictor valve can result in serious injury or death to personnel or damage to the equipment The flow restrictor valve Figure 4 7 is located inside the base of the hydraulic lift cylinder If the flow restrictor valve needs to be removed or replaced i...

Page 25: ...g the ENABLE and the thumb steering switch to the left energizes the steering valve causing the steering cylinder to retract and execute a right turn Lift Valve C Pressing the ENABLE and UP pushbuttons energizes the platform lift valve causing the lift cylinder to extend Down Valve D Pressing the ENABLE and DOWN pushbuttons energizes the platform down valve Oil flows back into the reservoir causin...

Page 26: ...ter hydraulic cylinder maintenance is completed reinstall the cylinder in the reverse order of removal Hydraulic Cylinder Repair Procedure Perform the following procedure to repair the hydraulic lift cylinder Refer to Figure 4 9 Remove gland nut 1 from cylinder jacket 2 If worn replace gland nut 1 o ring 3 packing ring 4 and rod wiper 5 with a new gland nut assembly Remove piston rod 6 and wear ri...

Page 27: ... outside of the battery post connections with petroleum jelly or grease Battery Charging Procedure Remove the battery charger cord from its box and plug into a 3 prong 115V outlet Figure 4 10 Figure 4 10 Battery Charger Cord When there is power to the battery charger a red ON CHARGING LED on the charger will be lit and the ammeter will display the rate of charge Once the battery voltage reaches a ...

Page 28: ...ies that all sheaves pulleys are turning and that the chains are not visibly damaged or worn Remove the plexiglass cover from the base When the platform is fully lowered the lift chains should be equally tight Check each lift chain at mid span The lift chains should flex about 1 2 to 3 4 inch 12 to 19 mm but there should be no loose play If a lift chain is loose tighten the related clevis Figure 4...

Page 29: ...cks followed by the outer mast slide blocks The adjustment procedure is the same for all slide blocks Loosen but do not remove the slotted hex screw securing the slide block Use an Allen wrench to turn the set screws clockwise This will push the block in against the next mast Do not overtighten Tighten the slotted hex head screw to secure the slide block in position After all adjustments are made ...

Page 30: ...top buttons clockwise to disengage b Plug in cable connectors at front of upper control box c Plug in cable connectors in opposite receptacles at upper control box d Repair wire break or replace faulty switch 3 When UP function is selected pump motor runs but will not raise the platform a Hydraulic oil level low in reservoir b More than 450 lbs on lift platform c Emergency lowering valve open d Up...

Page 31: ...enoid if faulty b Repair or replace down valve c Check for lighted DOWN LED when down switch is engaged If LED does not light signal is not reaching main controller repair wire break or replace faulty switch d Remove object from underguard or readjust replace switches 6 Alarm is sounding lift UP and travel functions stopped working a Lift vehicle more than 1 degree out of level a Lower lift platfo...

Page 32: ... to steering limit b 10 Amp Motors fuse burned out on main controller board c Internal steering actuator fuse d Thumb switch or thumb switch wiring faulty e Actuator or actuator wiring faulty f Steering linkage failed g Main controller faulty a Turn wheels in opposite direction b Replace 10 Amp Motors fuse c Replace steering actuator fuse d Check for lighted steering LED when thumb switch is engag...

Page 33: ...5V CAN GND PWR PWR PWR PWR PWR PWR PWR PWR MAST SWITCH UPPER CONTROLS LOWER DOWN LOWER UP TILT SENSOR UNDERCAGE SAFETY DIN1 DIN2 MAST DOWN UP CTRL SELECTED LOWERING RAISING MACHINE LEVEL UNDERCAGE OK DIN1 ON DIN2 ON SPARE 5V AGND AIN1 STEERING 5V STEERING GND STEERING IN DIAG LEDS JTAG DB 9 BUZZER HOUR METER HORN BUZZER ON BUZZER ON HRMTR ON HORN ON PWR PWR PWR 10 AMP FUSE UP ON DOWN ON DOUT2 ON D...

Page 34: ...municate with Joystick Green EASI TXD Upper Control Transmitting Green EASI RXD Upper Control Receiving Green Mast Down Mast Down Switch Output Green Lower Down Lower Mast Down Output Green Lower Raise Lower Mast Up Output Green Upper Controls Upper Controls Activated Green Steer Left Steer Left Output Green Steer Right Steer Right Output Green Down Valve Platform Down Output Green Up Valve Platfo...

Page 35: ... LED s labeled PUMP ON and UP ON should be ON If LED RISING is ON but LED s PUMP ON or UP ON are OFF the main controller may be faulty Down Command Does Not Work 1 Check if the LED UP CTRL SEL on the main controller is OFF If it s ON check the Upper Lower selector switch and make sure it s set to Lower Control 2 While holding DOWN command switch ON a Check LED labeled LOWERING on the main controll...

Page 36: ...ck are blinking rapidly but unit still does not drive then a Press ENABLE on the joystick move the joystick forward Check if LED HRMTR ON turns on If not on the main controller may be faulty Check fuse F2 on the main controller b If the LED turns on but unit still doesn t drive the motor controller may be faulty Refer to the Motor Controller Troubleshooting section UP DOWN LEFT RIGHT Commands Do N...

Page 37: ...e faulty Joystick Switches Work But Do Not Light Up ENABLE UP DOWN steering LED s do not light up but the functionality is fine 1 ENABLE UP DOWN switches work but the bulbs inside the switches won t turn ON possibly because of internal bulbs being blown or the wiring to the bulb may be loose 2 Steering angle LED display won t turn ON due to possible following reasons a Blown LED s very unlikely th...

Page 38: ...ontroller refer to the Blink Codes L7 and LED1 on the motor controller should be blinking at high frequency If not check wiring between J12 of the motor controller to the main controller Check fuse on the motor controller 3 Make sure the brake is ok a L5 on the Motor Controller is ON and L6 is OFF If L5 is OFF it means that the brake s manual override system is activated In such case the motor con...

Page 39: ..._Be__Be__Be__ short beep pause short beep pause Machine Out of Level With Platform Down Platform will not raise B_B_Be_B_B_Be_ very short beep short pause very short beep short pause short beep short pause Machine Out of Level With Platform Raised Platform will not raise and machine will not drive B_Beeeeep_B_Beeeeep_B_Beeeeep_ very short beep short pause very long beep short pause very short beep...

Page 40: ...40 M C2 C1 C3 FB FA B A C D B02 03 0040 Lift Cylinder B02 03 0038 Steering Cylinder B02 05 0034 Pump Unit Figure 4 15 Hydraulic Diagram ...

Page 41: ...e Left Solenoid Start Solenoid Start Solenoid Start Solenoid Down Valve Up Valve Right Solenoid Start Solenoid FWI FWI Forward Reverse Left Turn Right Turn FWI FWI M M 110v Box Switch 110v Switch Box Relay Master Power MSI MSI MSI UCI UCI Platform Lower Platform Raise SSI SSI SSI LSI LSI LSI LSI Lower Drive FWD Beacon Lamp Drive REV Steer Right Steer Left Upper Control Box Main Control Board Figur...

Page 42: ...42 Figure 4 17 Electrical Layout ...

Page 43: ...43 Figure 4 18 Drive Wiring Diagrams ...

Page 44: ...44 Figure 4 18 Drive Wiring Diagrams 2 ...

Page 45: ...45 Figure 4 19 Upper Control Wiring Diagram ...

Page 46: ...46 ...

Page 47: ...e safe and proper use of the aerial work platform Decals should be considered necessary components of the machine and should be checked before each use to verify that they are correctly attached and legible Use the following guides to find the correct location of all decals ...

Page 48: ...structions for Battery Charger 1 B06 00 0359 Serial Number Tag Not available as replacement part 1 B06 00 0382 Caution This machine designed and manufactured 1 Decal No Description of Decal Qty B06 00 0383 Danger Failure To Comply With The Following 1 B06 00 0390 Trans Axle Instruction 2 B06 00 0453 ESP 19 Horizontal Logo 1 B06 00 0454 ESP 19 Vertical Logo 2 B06 00 0455 Bil Jax Vertical transfer t...

Page 49: ...49 Figure 5 1 Decal Locations Side View ...

Page 50: ...x an d lid clo se d an d latche d or lift wi ll no t op erate CTG B0 6 00 0 45 6 Ba tte ry we igh t is cri tic al for lift sta bil ity Th is lift mu st be eq uip pe d wi th tw o ba tte rie s ha vin g a tot al co mb ine d mi nim um we igh t of 16 5 lbs DO NO T rep lac e wi th ba tte rie s of les se r we igh t Us e on ly Bi l J ax au tho riz ed rep lac em en t pa rts Ti p Ove r Haz ar d W W W W WARN...

Page 51: ...51 APPENDIX A PART LISTS ...

Page 52: ...52 FIRST MOVING MAST 2 3 4 5 4 6 7 8 11 16 12 13 14 15 1 17 17 9 10 11 21 18 19 19 18 22 24 3 4 23 4 19 18 17 20 9 10 ...

Page 53: ...1 2 in 8 10 0090 0403 Screw Sheet Metal 10 x 1 4 11 B31 00 0001 Slide Block Plastic 4 12 B40 01 0008 Chain Lift 2 13 0090 0860 Pin Cotter 2 14 B04 07 0078 Pin Clevis 2 15 B04 07 0088 Clevis Upper 2 16 0090 0192 Nut Nylon Lock 1 2 13 2 17 0090 0042 Screw Cap 3 8 16 x 1 in 6 18 0090 0210 Washer Lock Split 3 8 in 6 19 0090 0162 Nut Hex 3 8 16 6 20 B24 01 0008 Mounting Bracket 1 21 B29 00 0033 Mast St...

Page 54: ...54 SECOND MOVING MAST 4 5 4 3 2 6 7 1 8 9 10 Chain from Base Mast 13 13 7 6 8 16 15 13 15 16 4 4 19 20 3 21 14 15 16 18 11 12 17 23 10 17 11 22 9 25 24 ...

Page 55: ... 16 in 1 10 B40 01 0008 Chain Lift 4 11 B04 07 0078 Pin Clevis 4 12 B04 07 0087 Clevis Lower 2 13 0090 0042 Screw Cap 3 8 16 x 1 in 6 14 B29 00 0033 Mast Stop 1 15 0090 0210 Washer Lock Split 3 8 in 6 16 0090 0162 Nut Hex 3 8 16 6 17 0090 0860 Pin Cotter 4 18 B29 00 0078 Bracket Weldment 1 19 0090 0147 Pin Cotter 1 8 x 1 1 4 in 1 20 B24 01 0008 Mounting Bracket 1 21 B26 00 0001 Sheave Cable 1 22 B...

Page 56: ...56 THIRD MOVING MAST 4 5 4 3 2 6 7 1 8 9 10 Chain from 1 Mast st 13 7 6 8 16 15 13 15 16 4 4 19 20 3 21 18 11 12 17 14 ...

Page 57: ...0 0001 Slide Block Plastic 4 9 B40 00 0003 Cable Steel 3 16 in 1 10 B40 01 0008 Chain Lift 2 11 B04 07 0078 Pin Clevis 2 12 B04 07 0087 Clevis Lower 2 13 0090 0042 Screw Cap 3 8 16 x 1 in 6 14 B29 00 0033 Mast Stop 1 15 0090 0210 Washer Lock Split 3 8 in 6 16 0090 0162 Nut Hex 3 8 16 6 17 0090 0860 Pin Cotter 2 18 B29 00 0078 Bracket Weldment 1 19 0090 0147 Pin Cotter 1 8 x 1 1 4 in 1 20 B24 01 00...

Page 58: ...58 FOURTH MOVING MAST PLATFORM 7 8 6 5 2 4 3 1 15 14 13 9 16 Chain from 2 Mast nd 17 11 10 12 18 19 19 21 20 ...

Page 59: ... 1 2 in 4 9 0090 0403 Screw Sheet Metal 10 x 1 in 2 10 B01 10 0275 Light Caution 1 11 0090 0802 Screw Machine 10 24 x 7 8 in 2 12 0090 0182 Nut Nylon Lock 10 24 2 13 B04 07 0087 Clevis Lower 2 14 B04 07 0078 Pin Clevis 2 15 0090 0860 Pin Cotter 2 16 B40 01 0008 Chain Lift 2 17 B40 00 0003 Cable Steel 3 16 in 1 18 B07 01 2033 Edge Top Cover 1 19 0090 0344 Screw Threadcutting 10 24 x 1 2 in 4 20 B18...

Page 60: ...60 BATTERY COMPARTMENT 27 15 26 14 1 14 28 12 12 13 23 32 11 10 6 5 7 8 9 24 21 22 20 4 3 2 1 25 31 29 30 25 16 18 17 15 1 19 ...

Page 61: ...racket Battery Clamp 2 14 0090 0419 Washer Flat 1 4 in 8 15 0090 0005 Screw Cap 1 4 20 x 3 4 in 6 16 B18 00 0179 Underguard 1 17 B01 06 0053 Relay 24 Volt DC 20 Amp 1 18 B01 10 0135 Sensor Level 1 5 Degree 1 19 B01 01 0113 Plug Level Sensor 1 20 B01 03 0061 Switch Limit Underguard 2 21 B01 01 0122 Cable Assembly Underguard Switch 2 22 B07 06 5953 Clamp Underguard 4 23 0090 0001 Screw Cap 1 4 20 x ...

Page 62: ...62 HYDRAULIC PUMP COMPARTMENT 18 5 25 20 4 21 22 23 24 13 19 5 5 3 3 4 4 16 1 17 26 2 2 2 2 2 2 15 7 14 2 10 11 12 9 8 6 18 ...

Page 63: ... Amp 1 12 0090 0182 Nut Nylon Lock 10 24 1 13 B02 15 0425 Solenoid Start 24VDC 1 14 B01 05 0056 Charger Battery 40 Amp 110 Volt AC 60 1 15 B04 07 0015 Clamp Tie Wrap 3 16 B01 10 0280 Control Board Main 1 17 B01 10 0194 Alarm Audible 1 18 0090 0422 Washer Flat 3 8 in 4 19 0090 0040 Screw Cap 3 8 16 x 3 4 in 2 20 B01 10 0247 Sensor Level 1 0 Degree 1 21 B29 00 0021 Bracket Level Sensor Mount 1 22 B1...

Page 64: ...64 BASE ASSEMBLY EMERGENCY STOP UP DOWN UP PE R CO NT R LO WER CO NT R OF F 12 1 2 2 3 6 5 7 7 30 31 7 7 4 9 32 8 11 10 22 20 21 19 15 16 17 18 13 14 23 27 28 29 24 25 26 24 26 ...

Page 65: ...Closed 2 15 B01 02 0082 Switch Selector Keyed 1 16 B01 02 0081 Switch Pushbutton Emergency 1 17 B01 02 0080 Switch Selector Up Down 1 18 B00 00 0131 Legend Plate Upper Off Lower 1 19 B00 00 0130 Legend Plate Emergency Stop 1 20 B00 00 0129 Legend Plate Up Down 1 21 B38 00 0001 Key Replacement 1 22 0090 0232 Screw Machine 10 24 x 5 8 in 2 23 B11 01 0146 Weldment Base and Mast 1 24 B01 02 0060 Switc...

Page 66: ...66 BASE MAST ASSEMBLY 1 2 3 4 5 6 19 13 9 10 11 12 14 7 15 16 17 18 22 23 24 34 25 33 32 30 35 31 31 27 26 20 21 21 28 29 8 20 ...

Page 67: ...nder Hydraulic Lift 1 75 in Diameter 1 18 0090 0654 Clamp U bolt 5 16 18 x 2 1 2 x 2 5 8 in 1 19 0090 0185 Nut Nylon Lock 5 16 18 2 20 0090 0344 Screw Thread Cutting 10 24 x 1 2 in 2 21 B29 00 0049 Retainer Tube 2 22 B00 00 0007 Tube Plastic 1 23 B46 00 0031 Knob Manual Lowering Valve 1 24 B07 06 1060 Extension Rod Manual Lowering Valve 1 25 0090 0042 Screw Cap 3 8 16 x 1 in 2 26 0090 0210 Washer ...

Page 68: ...68 DRIVE AXLE 16 17 15 12 11 10 14 13 9 8 7 5 4 6B 6 6A 6C 1 2 3 ...

Page 69: ...Motor Subassembly 1 6C B01 07 0013 Brake Subassembly Electric 1 7 B07 07 5022 Key Square 1 4 x 2 1 4 in 2 8 B30 00 0049 Mount Rubber 2 9 B07 06 5946 Plate Transaxle Clamp 2 10 B25 00 0073 Pillow Block 2 11 0090 0422 Washer Flat 3 8 in 4 12 0090 1096 Screw Cap 3 8 16 x 2 in Grade 8 4 13 0090 0367 Screw Set 1 4 28 x 1 4 in 4 14 0090 1071 Screw Set 5 16 18 x 5 8 in 4 15 B08 02 0015 Caster 10 in Drive...

Page 70: ...70 STEERING ASSEMBLY 31 31 30 28 32 29 29A 18 18 10 9 17 17 33 24 24 9 9 25 8 8 24 7 4 1 2 11 9 10 12 12 27 10 13 8 8 7 19 10 7 10 26 19 20 20 17 16 15 6 3 5 14 22 21 12 9 9 8 23 8 8 9 ...

Page 71: ...90 0881 Pin Cotter 5 32 x 2 in 2 16 0090 1072 Nut Castle 1 8 2 17 0090 0429 Washer Flat 1 in 8 18 B25 00 0096 Bearing Thrust 4 19 0090 0046 Screw Cap 3 8 16 x 1 3 4 in 4 20 B07 08 0037 Knuckle Tie Rod 4 21 B11 01 0138 Tie Rod 1 22 B07 06 5826 Support Linkage Tie Rod 1 23 0090 0045 Screw Cap 3 8 16 x 1 1 2 in 1 24 0090 1061 Screw Cap 5 16 18 x 2 in Grade 8 3 25 B11 01 0100 Linkage Steering 1 26 009...

Page 72: ...72 PLATFORM 4 33 34 3 2 9 8 10 6 25 19 19A 12 7 5 11 10 13 16 23 22 20 21 18 15 14 17 29 4 18 1 27 8 8 28 26 24 31 30 3 32 B I L J A X B I L J A X E S P 19 E S P 19 ...

Page 73: ...1 1 4 in 4 15 B07 06 5549 Plate Clamp Upper Control Box 1 16 B18 00 0144 Control Box Upper Enclosure 1 17 B07 06 5552 Plate Threaded Control Box 1 18 0090 0183 Nut Nylon Lock 1 4 20 6 19 B11 00 0052 Bike Rack Arm Left 1 19A B11 00 0052 Bike Rack Arm Right 1 20 0090 0001 Screw Cap 1 4 20 x 1 2 in 2 21 0090 0419 Washer Flat 1 4 in 4 22 B39 00 0034 Gas Shock Shelf 1 23 B17 00 0139 Shelf Cage 1 24 B36...

Page 74: ...74 UPPER CONTROL BOX 3 6 7 5 7 4 7 8 2 11 8 9 10 13 14 14 18 16 12 15 20 27 29 30 31 28 32 22 21 17 19 23 24 24 25 26 ...

Page 75: ...tch 1 13 B01 10 0312 Handle Joystick Left Half 1 14 B01 10 0313 Rubber Cord 2 15 B01 10 0312 Handle Joystick Right Half 1 16 B01 10 0315 Switch Thumb Actuator 1 17 B01 10 0314 Lever Enable Switch 1 18 B01 10 0305 Pin Dowel 1 8 x 3 4 in 1 19 B01 10 0316 Pushbutton Enable Switch 20 0090 0500 Screw Machine 4 40 x 3 4 in 2 21 B01 10 0218 Clamp 1 22 B01 10 0217 Screw Machine Torx 6 32 x 3 8 in 2 23 B01...

Page 76: ...76 HYDRAULIC UNIT 2 3 1 4 5 6 7 8 9 9 10 8 6 11 13 16 17 18 19 20 14 12 26 25 24 15 22 23 27 21 30 23 28 29 32 31 5 ...

Page 77: ... Solenoid Start 24VDC 1 13 B02 15 0490 Plug Nylon Motor 2 14 B02 15 0424 Motor Electric 12VDC 1 15 B02 15 0491 Bearing Motor 1 16 B02 15 0420 Base Assembly Pump 1 17 B02 15 0433 Screw Spring Retainer 9 16 18 1 18 B02 15 0432 Spring Check Valve 1 19 B02 15 0431 Poppet Ball Retainer 1 20 B02 15 0430 Ball 5 16 in Diameter 1 21 B02 15 0426 Base End Head 1 22 B02 15 0429 Seal Shaft 1 23 B02 15 0427 Bea...

Page 78: ...78 HYDRAULIC CYLINDER FITTINGS AND HOSES 1 9 10 11 12 13 14 15 14 8 5 4 3 2 6 7 16 17 ...

Page 79: ...linder 1 9 B02 02 0230 Fitting 4MFS 4ORM 90 2 10 B02 03 0038 Cylinder Hydraulic Steering 1 5 in Bore x 4 in Stroke 1 12 B02 04 0094 Valve Flow Control 1 25 gpm 1 11 B02 02 0237 Fitting Straight 4ORFS 6ORB 1 13 B02 01 0186 Hose Hydraulic 4 x 22 in w 2 4FMFS fittings 3 14 B02 02 0229 Fitting 4MFS 6ORM 90 3 15 B02 05 0034 Pump Hydraulic 1 16 B02 15 0445 Valve 1 17 B01 08 0018 Coil 1 Handle and knob a...

Page 80: ...80 ...

Page 81: ...81 APPENDIX B REFURBISHED UNITS Visually inspect machine to determine what changes have been made due to refurbishment Direct all questions to the Bil Jax Service Department at 800 537 0540 ...

Page 82: ...82 EUCLID MOTOR FACE MOUNT ...

Page 83: ...188 Lock Nut Nylon 3 8 16 4 5 B01 07 0016 Euclid Drive Motor 1 Shaft 2 6 B07 06 6107 Euclid Motor Spacer 2 7 B07 06 6108 Flanged Bearing Holder 2 8 0090 1137 Socket Head Cap Screw 3 8 16 x 3 12 9 B25 00 0110 Bearing Flange Mount 1 2 10 0090 1138 Cap Screw 7 16 14 x 1 1 4 6 11 4 12 B07 07 5022 Bar Square 1 4 x 2 1 4 2 13 B08 02 0029 Wheel 10 2 14 0090 0776 Washer Flat 7 16 2 ...

Page 84: ...84 EUCLID MOTOR FLANGE MOUNT ...

Page 85: ... 2 B25 00 0073 Pillow Block 2 3 B07 06 5946 Pillow Block Spacer 2 4 0090 0506 Cap Screw 1 2 13 x 2 1 2 4 5 0090 0068 Cap Screw 1 2 13 x 1 3 4 8 6 0090 0192 Hex Nut 1 2 13 8 7 B08 02 0029 Wheel 10 2 8 B07 07 5022 Bar Square 1 4 x 2 1 4 2 9 0090 0776 Washer Flat 1 2 2 10 0090 1138 Cap Screw 7 16 13 x 1 1 2 2 ...

Page 86: ...86 ASI MOTOR MOUNT ...

Page 87: ... Mount Plate 2 3 B07 06 5974 Plate Guard 1 4 0090 0042 Cap Screw 3 8 16 x 1 4 5 0090 0188 Lock Nut Nylon 3 8 16 4 6 0090 0081 Cap Screw 1 2 13 x 5 8 7 0090 0192 Hex Nut 1 2 13 8 8 B07 07 5047 Bar Square 5 16 x 1 3 4 2 9 B08 02 0028 Wheel 10 2 10 0090 0776 Washer Flat 7 16 2 11 0090 1138 Cap Screw 7 16 14 x 1 1 4 2 ...

Page 88: ...88 STEERING ASSEMBLY I ...

Page 89: ...escription Qty 1 B11 01 0157 Steering Linkage Weldment 1 2 B07 06 6091 Bar Tie Rod 1 3 B11 01 0159 Support Linkage Weldment 1 4 B11 01 0158 Bar Support Strap Weldment 1 5 B03 02 0038 Steering Cylinder 1 6 B04 07 0136 Clevis Pin 1 7 0090 0759 Pin Hair 1 ...

Page 90: ...90 STEERING ASSEMBLY II ...

Page 91: ...91 STEERING ASSEMBLY II PARTS LIST Item No Part No Description Qty 1 B07 08 0037 Knuckle Tie Rod 4 ...

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