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BA_2005_2_GB_D2 

Replacement for BA_2005_1_GB_D2 

2. Safety 

 

(continuation)

 

2.2 

Personnel qualification and training 
The operating, maintaining, inspecting and erecting personnel must have the appropriate qualification for 
such work.  Area of responsibility, competence and supervision of the personnel have to be regulated by 
the user. If the personnel do not have the necessary knowledge, they have to be trained and given 
instructions. This can be effected, if necessary, by the manufacturer/supplier on behalf of the user of the 
machine.  Furthermore, the user has to make sure that the contents of the operating instructions are fully 
understood by the personnel.  

 

2.3 

Dangers in case of nonobservance of the safety instructions 
The nonobservance of the safety instructions may result in hazards to persons, to the environment and to 
the machine. The nonobservance of the safety instructions may lead to the loss of any claims for damages.  
In detail, the nonobservance may for instance lead to the following hazards:  

 

Failure of important functions of the machine/system 

 

Failure of prescribed methods for maintenance and repair 

 

Hazard to persons by electrical, mechanical and chemical influences 

 

Hazard to the environment by the leakage of dangerous substances 

 

2.4 

Safety conscious working 
The safety instructions stated in these operating instructions, the existing national regulations as to the 
accident prevention as well as possible internal working, operating and safety rules of the user are to be 
observed.  

 

2.5 

Safety instructions for the user/operator 

 

If hot or cold machine parts lead to dangers, these parts have to be protected against touch.  

 

Protection against touch for moving parts (e. g. coupling) must not be removed when the machine is in 
operation.  

 

Leakages (e. g. from the shaft seal) of hazardous goods to be delivered (e. g. explosive, toxic, hot) are 
to be removed in such a way that there is no danger to persons and environment. Legal rules are to be 
observed. 

 

Hazards caused by electrical power are to be excluded (for details please refer for instance to the 
rules of the VDE and the local power supply companies). 

 

2.6 

Safety instructions for maintenance, inspection and installation work  
The user has to take care that all the maintenance, inspection and installation work is executed by 
authorized and qualified skilled personnel who have informed themselves adequately by thoroughly 
studying the operating instructions.  
Basically,  work on the machine is only to be carried out during shut-down. It is obligatory to observe the 
shut-down procedure described in the operating instructions . 
Pumps or pump aggregates that deliver media being hazardous to health have to be decontaminated. 
Immediately after completion of the work, all safety and protective equipments have to be reinstalled and/or 
reactivated.   

 

  Advice: When working with compressed air, do wear glasses.  

 
 
 
 

 

(DIN 4844-G1 – Use breathing mask) 

 

Advice: Observe EC-Safety Data Sheet for consumable materials and additives used and use 
personal protective equipment.  

 

 
 
 
 

(DIN 4844-G4 – Use breathing mask) 

Before recommissioning, observe the points stated in section “initial start-up“.  

 

2.7 

Unauthorized conversion and manufacture of spare parts 
Conversion or modifications to the machine are only permitted when agreed with the manufacturer. Original 
spare parts and accessories authorized by the manufacturer serve to ensure safety. The use of other parts 
may render  the liability for consequential losses null and void.  
 

Summary of Contents for D2

Page 1: ...nspection 6 D Number of single pump elements 6 E Number of double pump elements 6 F Number of cover plates 6 G Position of drive 7 H Reservoir 7 I Accessories 7 3 Design 8 4 Principle of operation 8 5 Specification 8 6 Installation 9 10 7 Start up 12 8 Subsequent modifications 13 9 Maintenance 13 14 10 Fault finding 14 11 Plates 15 12 Manufacturer s declaration 16 ...

Page 2: ... 2 Safety These operating instructions contain fundamental instructions which are to be observed during erection operation and maintenance Therefore it is absolutely necessary for the fitter and the competent qualified staff user to read these operating instructions before installation and start up The operating instructions must be available at all times at the place of use of the machine system ...

Page 3: ...otected against touch Protection against touch for moving parts e g coupling must not be removed when the machine is in operation Leakages e g from the shaft seal of hazardous goods to be delivered e g explosive toxic hot are to be removed in such a way that there is no danger to persons and environment Legal rules are to be observed Hazards caused by electrical power are to be excluded for detail...

Page 4: ... IEC I 60947 5 1 11 03 2 DIN EN 61000 6 2 8 02 IEC 61000 6 2 1 05 3 DIN EN 61000 6 3 8 02 IEC 61000 6 3 1 05 3 DIN EN 61000 6 4 8 02 IEC 61000 6 4 1 05 3 3 0 Notes on environmental protection and waste disposal In correct operation with lubricants the components are subject to the special requirements set by environmental legislation The general requirements for lubricants are specified in the res...

Page 5: ...volume 1 x 0 2 cm3 for single pump element max 40 outlets Surface signal grey RAL 7004 A PUMP TYPE PD2 B KINDS OF DRIVE Pendulum lever Step down gear 30 1 and flange motor 230 260 V 400 460 V 50 60 Hz Step down gear 30 1 and flange motor 500 V 50 Hz Step down gear 60 1 and flange motor 230 260 V 400 460 V 50 60 Hz Step down gear 60 1 and flange motor 500 V 50 Hz Drive with pendulum lever ...

Page 6: ...05_1_GB_D2 B KINDS OF DRIVE continuation Drive with step down gear and flange motor C INSPECTION Stage A D NUMBER OF SINGLE PUMP ELEMENTS without 1 up to 20 E NUMBER OF DOUBLE PUMP ELEMENTS without 1 up to 20 F NUMBER OF COVER PLATES without 1 up to 19 ...

Page 7: ...ement for BA_2005_1_GB_D2 G POSITION OF DRIVE on the right oscillating lever on the right flange motor on the left flange motor Oscillating lever Flange motor H RESERVOIR 4 liters I ACCESSORIES Base Feeding element and base without base ...

Page 8: ...sequent compression stroke the plungers force the oil out through the lines to the lubrication points with which they are connection 5 Specification Capacity of reservoir 4 liters Working temperature range 40 0 C 50 0 C Viscosity range of oil at the working temperature 40 2300 mm2 s 1 Drive max metered quantity per outlet and per delivery stroke with Permissible back pressure Weight of the pump wi...

Page 9: ...d to the oscillating lever Permissible lever movement min 10 max 60 corresponding to 1 36 to 1 6 of a revolution of the drive shaft Max permissible rate of oscillation of lever 300 double strokes per minute Gear box with flange motor Before installing the electrical wiring check that the voltage and frequency of the available power supply is as stated on the rating plate on the flanged three phase...

Page 10: ... the line from the overhead reservoir Filling pump Remove the plug C connect the line from the filling pump Connection R 1 4 Remove the plug B connect the overflow or return line Connection R 3 4 To connect the lines to the lubrication points Pipes and couplings Before installation carefully clean all pipes by tapping and blowing through Bend pipes cold only to avoid formation of scale Connection ...

Page 11: ...e oil top cocks directly in at the lubrication points Connection R 1 2 Electrical connections Flange motor see Item Gear box with flange motor Heating Voltage 220 W Power 50 W Protection system IP 54 Minimum oil level monitor Voltage 42 V Make and break capacity 21 VA Switching current 0 5 A Protection system IP 65 ...

Page 12: ...ed metered quantities If possible avoid settings close to 0 i e giving less than about 1 8 of the max metered quantities see Item 5 Specification for the max metered quantities Replace gasket an cover and secure with the screws To carry out the trial run Turn the crank until blubble free oil issues uniformly from the ends of the pipes at the lubrication points Connect the pipe ends tightly using t...

Page 13: ... since this would give to harmful pressures 9 Maintenance To fill the reservoir The reservoir should always be topped up in good time The oil level should never be allowed to drop below the bottom of the oil sight glass otherwise air may ve drawn in Clean oil only should be used for filling Avoid all contamination ince foreign matter is the most frequent cause of failure and damage If air gets int...

Page 14: ...nliness is essential in assembling the pump after repair since particles of dirt can cause failure and damage If major damage occurs the pump should be returned to the manufacturer for repair Pump element If the fit between plunger and cylinder has changed due to wear the complete pump element should be replaced since it is not possible in this case to service parts individually 10 Fault finding F...

Page 15: ...Page 15 of 16 BA_2005_2_GB_D2 Replacement for BA_2005_1_GB_D2 11 Plates Name plate 110 x 60 mm 75511 1531 Type plate 110 x 60 mm 75511 1321 ...

Page 16: ...ating data sheet both being valid for the product We Company Address Telephone DELIMON GmbH Arminstraße 15 40227 Düsseldorf 49 211 77 74 0 hereby declare on our sole responsibility that all products supplied by us and being relevant to guidelines and which this declaration refers to conform to the mentioned standards and that they if necessary were released by a competent authority Applied harmoni...

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