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BA_2005_1_GB_BFE

 

5. Specifications 

 (continuation)

 

Electrical data of the contents control 
Kind of contact:  ............................................................................................................ 1 change-over switch 
Switching capacity:  .......................................................................................................................  ON 60 VA 
Switching current:  .........................................................................................................................  ON 0,24 A 
Voltage max.:  .................................................................................................................................  250 V AC 
Basic adjustment of contact making with  a drum capacity of approx..  ...................................................  10 l 
Adjusting range:  ...........................................................................................................  0 – 20 drum capacity 
Protective system:  ................................................................................................................................  IP 65 

Circuit symbol:       Change-over switch, figure: reservoir level  > min. 

 
 
 
 
 
 
 
 
 
 
 
 

6. Start-up 

 

At start-up, fill reservoir of the hydraulic assembly with 24 litters of hydraulic oil. 

 

Adjust pressure switch according to the lubrication system application / design requirements.  
Dual-line systems with ZV – distributors: 320 bar (standard). 
Progressive systems with ZP-A and E4 distributors 160 bar. ZP-B distributors: 320 bar. 
Single-line systems with ZE-C distributors: 160 bar. 

 

Adjustment of the pressure switch is performed as follows:  

 

Remove protective cap and loosen lock nut.  

 

Loosen adjusting screw by turning it counter-clockwise until you cannot feel the spring tension.  

 

Close lubricant outlet and activate electric motor.  

 

While operating pump, turn adjusting screw clockwise until the desired pressure is indicated on the 
system pressure gauge.  

Maintenance of the hydraulic motor 

 

For ease of handling, remove all hoses from pump before starting.  

 

Clamp hydraulic motor housing in a vice and carefully move hydraulic piston to topmost position.  

 

Unscrew cap from cylinder. Affix vice grips to piston rod and pull upward.  

 

Unscrew cap from rod. Loosen the screws that connect the cylinder with the housing.  

 

Carefully remove cylinder, taking care not to tilt it, so as to prevent bore from being damaged.  

 

Push bow in lowest position, but do not put your fingers into the mechanism.  

 

Remove locking wires from external valves, remove upper lock nut and unscrew valve stem. 
Remove rubber valve.  

 

Carefully check all disassembled parts for damage.  

 

Push rollers downward and inward using vice grip, pliers or suitable object to lift them out of grooves.  

 

Check spring clip and valve traverse (movement) while in installed position.  

 

Remove the entire piston rod valve mechanism from bow and traverse. 

 

Loosen clamps from cylinder if they are to be replaced. 

 

Clean all parts in solvent and dry carefully.  

 

Check all parts for damage and wear and replace if necessary.  

Summary of Contents for BF-E

Page 1: ...X Page 1 General 2 2 Safety 2 4 A Pump type 4 B Number of outlets 4 C Revision 5 D Kinds of drive 5 E Position of drive 5 F Reservoir drum capacity 5 G Accessories 5 3 Design 6 4 Principle of operation 7 5 Specifications 7 8 6 Start up 8 10 7 Maintenance 10 8 Plates 11 ...

Page 2: ... com 2 Safety These instructions provide basic guidance which must be followed during installation operation and maintenance It is assumed that personnel performing required tasks are skilled in the areas of electrical and mechanical millwright trades plus all local and federal safety requirements These instructions should be kept near the point of use and made available for reference at all times...

Page 3: ... provided to ensure that contact with moving parts is eliminated during machine operation e g couplings pulleys gears etc must be replaced following maintenance and repair Use Common Sense When hot or cold machine parts can lead to potential dangers those parts must be handled in such manner so as to avoid human touch i e shielding is required Leaks from shaft seals reservoirs piping or fittings s...

Page 4: ...ion and waste disposal During proper operation various component parts of lubricating systems are subject to special requirements as set forth by Environmental Legislation General requirements for handling lubricants are specified in their respective safety data sheets Used lubricants are hazardous forms of waste and therefore require special handling and supervision with regard to 41 paragraph 1 ...

Page 5: ...260 460V 3000 3600 r p m 50 60 Hz 0 55 kW E POSITION OF DRIVE without F RESERVOIR DRUM CAPACITY 200 liters G ACCESSORIES without Contents control Relief line Contents control and relief line Lifting device Lifting device and contents control Lifting device and relief line Lifting device and contents control and relief line Lifting device ...

Page 6: ...BA_2005_1_GB_BFE 3 Design The appliance comprises the following assembly groups Hydraulic aggregate with electric motor grease pump with hydraulic motor centering lid and follower plate with automatic aeration valve ...

Page 7: ...low for system pressure drop then switched on again automatically once the pressure drop and preset hysteresis of the pressure switch is achieved Symbol 5 Specifications Lubricant pressure max 320 bar Pressure switch set to 320 bar adjustable from 100 to 400 bar Output volume optional depending on driving speed at n 1500 min 1 50 cm3 3 0 l h at n 3000 min 1 100 cm3 6 0 l h Usable lubricants grease...

Page 8: ... electric motor While operating pump turn adjusting screw clockwise until the desired pressure is indicated on the system pressure gauge Maintenance of the hydraulic motor For ease of handling remove all hoses from pump before starting Clamp hydraulic motor housing in a vice and carefully move hydraulic piston to topmost position Unscrew cap from cylinder Affix vice grips to piston rod and pull up...

Page 9: ...r O rings of the external valves Remove cut off pegs from the internal valves Hold mechanism with valve travel in the lower position in such a way that the internal valves align with the outlet holes of the piston Check to ensure that the piston rod moves freely Mount external valves onto the valve stems Push valve stems downwards through the bores of the housing and screw on lower lock nuts Push ...

Page 10: ...variations during the up stroke Clean all parts and check them replace damaged parts if necessary Grease all parts and reassemble them Replacement of the packing at the hydraulic motor Clamp housing in a vice Screw ascending pipe of the housing and draw it from the housing to such an extent that the stud can be removed Remove stud and screw connecting piston rod off the piston Loosen the six fixin...

Page 11: ...Page 11 of 11 BA_2005_1_GB_BFE 8 Plates Name plate Type plate ...

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