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Copyright 2017 Big John Grills & Rotisseries 

 

             9 

 

SET-UP INSTRUCTIONS 

1.  Place griddle on a level area clear of any combustible materials. THIS UNIT IS BUILT FOR         

OUTDOOR USE ONLY and should be operated in a well ventilated area. 

2.  Ensure all control valves are in the CLOSED position (parallel to the manifold). 

3.  Securely connect the regulator to the propane cylinder and test for leaks according to the               

instructions found on PAGE 5 of this manual. 

A.  QCC Connection:  The bright green QCC connector on a regulator threads snuggly and easily 

onto the external threads of the propane cylinder valve by turning the QCC clockwise (to the 
right) only. 

B.  POL Connection:  The POL connector on a regulator is inserted into the propane cylinder 

valve and screws in by turning counter clockwise (to the left) only using the black plastic hand 
wheel or wrench. 

4.  Your griddle comes cured with a layer of vegetable oil. We recommend burning the griddle for        

approximately 10 minutes prior to using them for the 1

st

 time. This will burn off any dust that          

accumulated during transportation.  Simply wipe griddle plate down with a damp cloth and then     
follow lighting instructions below.  Bacon is a great first meal to break in your griddle.  You will build 
up a black carbon seasoning which provides a non-stick cooking surface that should not be 
scrubbed off.  CAUTION: GRIDDLE WILL BE EXTREMELY HOT. 

6.  Open cylinder valve completely and allow system to pressurize - takes about 1 minute. 

7. 

TO LIGHT THE GRIDDLE: 

 Make sure all control knobs are CLOSED - knobs are parallel to   

manifold.  Open propane cylinder control valve and let system pressurize for 1 minute.  Hold a lit 
long handled butane lighter gun next to the front burner and open the control valve (push in turn the 
knob to OPEN - so it is straight up and down - perpendicular to the manifold). The front burner will 
ignite instantly with a *POOF* sound.  Remove lighter and open 2nd control valve - it will light         
instantly from the 1st.  Repeat for back burner until all are lit.  If for some reason the first burner does 
not light, turn off gas source, wait 5 minutes for gas to dissipate, and restart lighting instructions.   

CAUTION: GRIDDLE WILL BE EXTREMELY HOT.

 

8.  Your griddle is designed to provide a large warming area under the burners.  Standard food pans 

(not included) can be placed in this warming area.  Cover the food pans with aluminum foil to prevent 
drying out/changing texture or presentation. 

9. 

TO TURN OFF GRIDDLE:  

Simply turn all of the control knobs to the CLOSED position 

(parallel to the manifold), close main cylinder valve, and disconnect the propane cylinder. 

CAUTION: 

GRIDDLE WILL BE EXTREMELY HOT! LET COOL COMPLETELY BEFORE STORING OR 
TRANSPORTING.

 

Knobs are “Push to Turn” 

 

OFF 

Position

 

ON 

Position

 

Summary of Contents for PG-52S

Page 1: ...OPERATING YOUR GAS GRIDDLE WARNING Follow all leak check procedures listed in this manual carefully prior to operation of this unit Do this even if the griddle was assembled by a professional THIS GA...

Page 2: ...ANE SAFETY QCC Page 6 4 GENERAL INFORMATION Page 7 5 ASSEMBLY INSTRUCTIONS Page 8 6 SET UP INSTRUCTIONS Page 9 7 OPERATING INSTRUCTIONS Page 10 8 CLEANING CARE INSTRUCTIONS Page 11 9 PARTS LIST Page 1...

Page 3: ...use propane cylinders indoors Make sure the POL or QCC Connector is free from scratches or nicks which can cause gas leaks DO NOT store or use gasoline or other flammable liquids or vapors in the vici...

Page 4: ...em roughly or drop them Never keep propane cylinders full or empty in a hot vehicle Heat can cause the relief valve to purge propane creating a very dangerous situation To fill take the LP cylinder to...

Page 5: ...the appliance Open the cylinder valve and watch for bubbles If bubbles appear tighten the connections further If this does not remedy the problem call your propane dealer If the system is free of lea...

Page 6: ...have lava rock in the grill 4 Check that the QCC is lime green black or dark green will cause lighting problems If everything is correct reset the system SOLUTION To reset Close all of the control va...

Page 7: ...low the griddle to cool completely before touching any metal surface DO not operate griddle within 12 of a combustible or non combustible surface Provide adequate clearance and ventilation at all time...

Page 8: ...h the wheels A Attaching the 8 Wheels i Adjust nut to have a 1 4 clearance between the wheel bearing and the nut ii Thread wheel assembly into lower threaded hole and lock nut against frame B Attachin...

Page 9: ...h provides a non stick cooking surface that should not be scrubbed off CAUTION GRIDDLE WILL BE EXTREMELY HOT 6 Open cylinder valve completely and allow system to pressurize takes about 1 minute 7 TO L...

Page 10: ...The front burner will ignite instantly with a POOF sound 7 Remove lighter or match and push to turn 2nd control valve to the open position it will light instantly from the 1st Do the same for the 3rd...

Page 11: ...aned immediately g Use a pipe cleaner to remove any signs of web nest or other debris h Wipe off outside and each hole along burner to ensure nothing is clogging holes i Rinse with water if necessary...

Page 12: ...2127A 15 Low Pressure Hose 302767 120 CB Adapter for Hose 302763 Cast Iron Air Mixer Threaded Style Pre 2013 302763A Cast Iron Air Mixer Press On Style 2013 to Present 302761 Control Valve with Orific...

Page 13: ...n Grills Rotisseries 13 PARTS DIAGRAM Burner Tube Assembly Press On Air Mixer Control Valve with Orifice Control Knob 120 CB Hose Adapter Low Pressure Hose Regulator with QCC http www bigjohngrills co...

Page 14: ...7 Big John Grills Rotisseries 14 ACCESSORIES Item Description 301016 30 Propane Cylinder 301017 40 Propane Cylinder 301169 VC 62 62 Green Vinyl Cover for PG 52S http www bigjohngrills com pages griddl...

Page 15: ...no longer detected 4 Make sure all control valves are closed and gas tank valve is off 5 In a spray bottle mix together dish soap and water 6 Spray the following with soapy water mixture a Tank Valve...

Page 16: ...st a 30 lb propane tank as most Big John equipment requires a minimum of a 30 propane tank due to the BTU draw Use of 20 lb cylinders is only acceptable for an appliance with a BTU draw of 60 000 BTU...

Page 17: ...ndard free of charge and returned to the purchaser Labor and transportation costs are NOT covered by this warranty Misuse neglect or alteration of the product is not covered by this warranty This warr...

Page 18: ...specially when in use Use heat resistant barbecue gloves or mitts when operating griddle Do not enlarge burner holes when cleaning Do not attempt to disconnect any gas fittings while your griddle is i...

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