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Copyright 2017 Big John Grills & Rotisseries 

 

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Liquid propane (LP) gas is a petroleum product as are gasoline and natural gas.  In normal         

temperatures and pressures, LP gas is a gas.  When moderate pressure is applied, inside a cylinder, 

LP gas becomes a liquid.  As the pressure is released the liquid readily vaporizes and boils off as a 

gas. 

 

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LP gas has no odor, but rather an odor additive so you can smell it.   

 

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Propane gas is denser than air, if a propane tank purges to relieve pressure build-up, the propane 

will collect in low lying areas. These areas can be easily ignited and are highly flammable. Use    

caution when dealing with a propane tank that may have recently self-purged. 

 

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DO NOT paint propane tanks any color other than white. Any alteration to tank color will result in 

tank purging, fire, personal injury, or death. 

 

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Big John Grills & Rotisseries uses high quality Worthington Cylinders in 30 lb. and 40 lb. sizes. 

These tanks are protected with a rust-resistant white powder coat finish. 

 

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Always keep the cylinder valve closed when not in use. 

 

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Cylinders are designed to function with the valve completely open or completely closed, there is no 

in-between.  Never open the valve just a “crack” or “half way”. 

 

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Always position the propane cylinder so that the connection between the valve and the regulator will 

not cause any sharp bends in the hose.  

 

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NEVER store or use propane cylinders indoors. 

 

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Make sure the POL or QCC Connector is free from scratches or nicks which can cause gas leaks. 

 

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DO NOT store or use gasoline or other flammable liquids or vapors in the vicinity of a gas appliance. 

 

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DO NOT store extra liquid propane cylinders within the vicinity of a gas appliance. 

 

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DO NOT store a liquid propane cylinder in/on any part of an appliance not intended for such use.  

Improper storage of a cylinder could lead an explosion, fire, personal injury, or death. 

 

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DO NOT store or lean items against unit surface or fuel cylinders while operating. 

 

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Shut off unit and all gas sources if the odor of unburned gas is detected.  Make no attempt to use the 

unit until gas leaks are fixed and/or the odor is accounted for. 

 

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Do NOT use a damaged, dented, or rusty LP cylinder or a cylinder with a damaged valve - replace 

with a new one immediately. 

 

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Replacement LP tanks must match the regulator connection supplied with this grill and be a        

minimum of 30 lb. capacity. 

PROPANE SAFETY - GENERAL 

LIQUID PROPANE TANK REQUIREMENTS 

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For tanks not purchased from Big John Grills & Rotisseries: check to be sure cylinders have been 
tested within the past 5 years and have a D.O.T. certification.  Your LP gas supplier can do this for 
you. 

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All LP tank supply systems must have a collar to protect the cylinder valve. 

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All tanks used on Big John Grills equipment must be a minimum of 30 lb. size.   

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Tanks larger than 100 lbs. in size may require a POL for connection.  Please call a Big John       
Customer Service Representative if you are using a 100 lb. propane tank. 

Summary of Contents for PG-52S

Page 1: ...OPERATING YOUR GAS GRIDDLE WARNING Follow all leak check procedures listed in this manual carefully prior to operation of this unit Do this even if the griddle was assembled by a professional THIS GA...

Page 2: ...ANE SAFETY QCC Page 6 4 GENERAL INFORMATION Page 7 5 ASSEMBLY INSTRUCTIONS Page 8 6 SET UP INSTRUCTIONS Page 9 7 OPERATING INSTRUCTIONS Page 10 8 CLEANING CARE INSTRUCTIONS Page 11 9 PARTS LIST Page 1...

Page 3: ...use propane cylinders indoors Make sure the POL or QCC Connector is free from scratches or nicks which can cause gas leaks DO NOT store or use gasoline or other flammable liquids or vapors in the vici...

Page 4: ...em roughly or drop them Never keep propane cylinders full or empty in a hot vehicle Heat can cause the relief valve to purge propane creating a very dangerous situation To fill take the LP cylinder to...

Page 5: ...the appliance Open the cylinder valve and watch for bubbles If bubbles appear tighten the connections further If this does not remedy the problem call your propane dealer If the system is free of lea...

Page 6: ...have lava rock in the grill 4 Check that the QCC is lime green black or dark green will cause lighting problems If everything is correct reset the system SOLUTION To reset Close all of the control va...

Page 7: ...low the griddle to cool completely before touching any metal surface DO not operate griddle within 12 of a combustible or non combustible surface Provide adequate clearance and ventilation at all time...

Page 8: ...h the wheels A Attaching the 8 Wheels i Adjust nut to have a 1 4 clearance between the wheel bearing and the nut ii Thread wheel assembly into lower threaded hole and lock nut against frame B Attachin...

Page 9: ...h provides a non stick cooking surface that should not be scrubbed off CAUTION GRIDDLE WILL BE EXTREMELY HOT 6 Open cylinder valve completely and allow system to pressurize takes about 1 minute 7 TO L...

Page 10: ...The front burner will ignite instantly with a POOF sound 7 Remove lighter or match and push to turn 2nd control valve to the open position it will light instantly from the 1st Do the same for the 3rd...

Page 11: ...aned immediately g Use a pipe cleaner to remove any signs of web nest or other debris h Wipe off outside and each hole along burner to ensure nothing is clogging holes i Rinse with water if necessary...

Page 12: ...2127A 15 Low Pressure Hose 302767 120 CB Adapter for Hose 302763 Cast Iron Air Mixer Threaded Style Pre 2013 302763A Cast Iron Air Mixer Press On Style 2013 to Present 302761 Control Valve with Orific...

Page 13: ...n Grills Rotisseries 13 PARTS DIAGRAM Burner Tube Assembly Press On Air Mixer Control Valve with Orifice Control Knob 120 CB Hose Adapter Low Pressure Hose Regulator with QCC http www bigjohngrills co...

Page 14: ...7 Big John Grills Rotisseries 14 ACCESSORIES Item Description 301016 30 Propane Cylinder 301017 40 Propane Cylinder 301169 VC 62 62 Green Vinyl Cover for PG 52S http www bigjohngrills com pages griddl...

Page 15: ...no longer detected 4 Make sure all control valves are closed and gas tank valve is off 5 In a spray bottle mix together dish soap and water 6 Spray the following with soapy water mixture a Tank Valve...

Page 16: ...st a 30 lb propane tank as most Big John equipment requires a minimum of a 30 propane tank due to the BTU draw Use of 20 lb cylinders is only acceptable for an appliance with a BTU draw of 60 000 BTU...

Page 17: ...ndard free of charge and returned to the purchaser Labor and transportation costs are NOT covered by this warranty Misuse neglect or alteration of the product is not covered by this warranty This warr...

Page 18: ...specially when in use Use heat resistant barbecue gloves or mitts when operating griddle Do not enlarge burner holes when cleaning Do not attempt to disconnect any gas fittings while your griddle is i...

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