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Copyright 2017 Big John Grills & Rotisseries 

 

             15 

 

TROUBLESHOOTING GUIDE 

 

PROBLEM(s): 

  - Griddle will not light completely - only 1-2 burners will light before the whole griddle 

                              turns off. 

 

- Griddle will light, but then turn off shortly after. 

 

- Griddle will not light 

 

CHECK: 

 

1. Check that all of the control valves are in the “CLOSED” position.   

 

2. Check that you are using at least a 30# propane tank 

 

3. Check that the QCC is lime green - black or dark green will cause lighting problems.   

 

If everything is correct, reset the system.   

 

SOLUTION:

 

To reset:

 Close all of the control valves on  

the griddle & close propane tank valve.  

Then start the lighting procedure from the  

beginning.  If the problem persists,  

Check for Leaks:  

  

 

If you experience a QCC Failure, first check your system for leaks: 

1.  Turn off all control valves and turn off propane tank 

2.  Extinguish any remaining open flames 

3.  Let gas dissipate until odor is no longer detected 

4.  Make sure all control valves are closed and gas tank valve is off 

5.  In a spray bottle, mix together dish soap and water 

6.  Spray the following with soapy water mixture 

a.  Tank Valve to QCC (part that screws into tank from regulator) 

b.  QCC to Regulator 

c.  Regulator to Hose 

d.  Entire hose  

e.  Hose to Griddle connection 

f.  Each Control Valve where it Connects to Manifold 

g.  Manifold end cap (opposite side from hose connection) 

7.  Turn on propane tank 

8.  Inspect each connection and length of hose for any bubbles being produced 

9.  If bubbles are detected (bubbles indicate gas is escaping), turn off propane tank 

and call Big John Grills to order replacement parts.  Do not go to your local     

hardware store. 

10. If no bubbles are detected, check to see if propane tank is empty. 

11. If tank is not empty, please call Big John Grills for further assistance 

 

Spray Soapy Water on All Propane 

Connections between Cylinder Valve 

and Unit to Test for Leaks 

Cylinder Valve to 

QCC Connection 

Lime Green QCC to 

Regulator Connection 

Hose to Regulator 

Connection 

Hose to Unit 
Connection 

ON 

OFF 

Summary of Contents for PG-52S

Page 1: ...OPERATING YOUR GAS GRIDDLE WARNING Follow all leak check procedures listed in this manual carefully prior to operation of this unit Do this even if the griddle was assembled by a professional THIS GA...

Page 2: ...ANE SAFETY QCC Page 6 4 GENERAL INFORMATION Page 7 5 ASSEMBLY INSTRUCTIONS Page 8 6 SET UP INSTRUCTIONS Page 9 7 OPERATING INSTRUCTIONS Page 10 8 CLEANING CARE INSTRUCTIONS Page 11 9 PARTS LIST Page 1...

Page 3: ...use propane cylinders indoors Make sure the POL or QCC Connector is free from scratches or nicks which can cause gas leaks DO NOT store or use gasoline or other flammable liquids or vapors in the vici...

Page 4: ...em roughly or drop them Never keep propane cylinders full or empty in a hot vehicle Heat can cause the relief valve to purge propane creating a very dangerous situation To fill take the LP cylinder to...

Page 5: ...the appliance Open the cylinder valve and watch for bubbles If bubbles appear tighten the connections further If this does not remedy the problem call your propane dealer If the system is free of lea...

Page 6: ...have lava rock in the grill 4 Check that the QCC is lime green black or dark green will cause lighting problems If everything is correct reset the system SOLUTION To reset Close all of the control va...

Page 7: ...low the griddle to cool completely before touching any metal surface DO not operate griddle within 12 of a combustible or non combustible surface Provide adequate clearance and ventilation at all time...

Page 8: ...h the wheels A Attaching the 8 Wheels i Adjust nut to have a 1 4 clearance between the wheel bearing and the nut ii Thread wheel assembly into lower threaded hole and lock nut against frame B Attachin...

Page 9: ...h provides a non stick cooking surface that should not be scrubbed off CAUTION GRIDDLE WILL BE EXTREMELY HOT 6 Open cylinder valve completely and allow system to pressurize takes about 1 minute 7 TO L...

Page 10: ...The front burner will ignite instantly with a POOF sound 7 Remove lighter or match and push to turn 2nd control valve to the open position it will light instantly from the 1st Do the same for the 3rd...

Page 11: ...aned immediately g Use a pipe cleaner to remove any signs of web nest or other debris h Wipe off outside and each hole along burner to ensure nothing is clogging holes i Rinse with water if necessary...

Page 12: ...2127A 15 Low Pressure Hose 302767 120 CB Adapter for Hose 302763 Cast Iron Air Mixer Threaded Style Pre 2013 302763A Cast Iron Air Mixer Press On Style 2013 to Present 302761 Control Valve with Orific...

Page 13: ...n Grills Rotisseries 13 PARTS DIAGRAM Burner Tube Assembly Press On Air Mixer Control Valve with Orifice Control Knob 120 CB Hose Adapter Low Pressure Hose Regulator with QCC http www bigjohngrills co...

Page 14: ...7 Big John Grills Rotisseries 14 ACCESSORIES Item Description 301016 30 Propane Cylinder 301017 40 Propane Cylinder 301169 VC 62 62 Green Vinyl Cover for PG 52S http www bigjohngrills com pages griddl...

Page 15: ...no longer detected 4 Make sure all control valves are closed and gas tank valve is off 5 In a spray bottle mix together dish soap and water 6 Spray the following with soapy water mixture a Tank Valve...

Page 16: ...st a 30 lb propane tank as most Big John equipment requires a minimum of a 30 propane tank due to the BTU draw Use of 20 lb cylinders is only acceptable for an appliance with a BTU draw of 60 000 BTU...

Page 17: ...ndard free of charge and returned to the purchaser Labor and transportation costs are NOT covered by this warranty Misuse neglect or alteration of the product is not covered by this warranty This warr...

Page 18: ...specially when in use Use heat resistant barbecue gloves or mitts when operating griddle Do not enlarge burner holes when cleaning Do not attempt to disconnect any gas fittings while your griddle is i...

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