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Copyright 2017 Big John Grills & Rotisseries  

 

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CLEANING & CARE 

SPIDER & INSECT ALERT 

 

All outdoor appliances should be inspected thoroughly for spiders and insects if unit is sitting for a period 

of  time  between  uses.    Propane  and  natural  gas  contain  an  odorant  that  insects  and  spiders  are         

attracted to. This leads them to build webs and nests in burner tubes and around control valves. Nests 

can  form  very  quickly  and  are  prevalent  in  areas  with  wet  and  humid  conditions. We  recommend  the   

regular cleaning and inspection of the burners and control valves as a form of normal maintenance. 

 

1.  Warning Signs of a nest or web: 

a.  The smell of gas 

b.  Burners are hard to light or will not light at all 

 

2.  How to clean the burner tubes: 

a.  Turn off gas and completely disconnect grill from gas source. (let cool completely if previously 

lit) 

b.  Remove burner and visually inspect inside tube looking for a cotton-like substance that could 

be a web or nest. 

c.  If a mud-like substance is found, this is a sign of wasps and should be cleaned immediately 

d.  Use a pipe cleaner to remove any signs of web, nest, or other debris 

e.  Wipe off outside and each hole along burner to ensure nothing is clogging holes 

f.  Rinse with water if necessary 

g.  Dry burner thoroughly before replacing into grill.   

 

3.  How to clean the control valve orifice: 

a.  Turn off gas and completely disconnect grill from gas source. 

b.  Use small wire, needle or pipe cleaner to gently wipe away any debris from orifice. 

Remember, open flame cooking can cause significant splatter that can bake onto surfaces. Unlike oven 
or top burner cooking, the meat is not in a pot or pan and grease laden smoke will reach all surfaces.  
More cleaning is necessary to keep stainless steel components, like the front work shelf, bright and 
new.  Stainless Steel can be cleaned with cleanser, nylon scouring pads, oven cleaner, or special    
stainless steel cleaner found in hardware stores. 

TO CLEAN COOKING GRATES: 

1.  Turn off the grill and wait approximately 10-15 minutes before attempting to clean.  Grates will still be 

warm to touch so wear protective gloves if necessary. 

2. 

STAINLESS STEEL GRATES: 

Clean grates with non-metallic pad, like Scotch-Brite or a brass 

bristle brush, once grates have cooled. DO NOT USE A WIRE BRUSH ON STAINLESS STEEL 
GRATES.  It will leave metal particles behind that rust. Rub grate in a back and forth motion, do not 
use circular or go against the grain.  If necessary, remove grates from grill, use oven cleaner, and let 
sit for several hours.  Then clean in hot soapy water.  However, you want to leave a layer of black 
carbon build-up on the grate which acts as a non-stick surface. 

3. 

CAST IRON GRATES: 

Generously coat Cast Iron grates with vegetable oil or oil-based cooking 

spray to protect from moisture for storage to prevent rusting between uses. You may use a brass 
bristle brush or wire brush to clean Cast Iron Grates, if needed, prior to coating with vegetable oil for 
storage. 

4.  Store grill outside or inside - if you did not purchase a stainless steel hood, we recommend you     

invest in one of our high-quality vinyl covers. 

Summary of Contents for A4P Series

Page 1: ...MANUAL BEFORE OPERATING YOUR GAS GRILL WARNING Follow all leak check procedures listed in this manual carefully prior to operation of this unit Do this even if the grill was assembled by a profession...

Page 2: ...GENERAL INFORMATION Page 7 5 ASSEMBLY INSTRUCTIONS Page 8 6 SET UP INSTRUCTIONS Page 9 7 OPERATING INSTRUCTIONS Page 10 8 CLEANING CARE INSTRUCTIONS Page 11 9 PARTS LIST Page 12 13 10 ACCESSORY LIST P...

Page 3: ...use propane cylinders indoors Make sure the POL or QCC Connector is free from scratches or nicks which can cause gas leaks DO NOT store or use gasoline or other flammable liquids or vapors in the vic...

Page 4: ...em roughly or drop them Never keep propane cylinders full or empty in a hot vehicle Heat can cause the relief valve to purge propane creating a very dangerous situation To fill take the LP cylinder to...

Page 5: ...the appliance Open the cylinder valve and watch for bubbles If bubbles appear tighten the connections further If this does not remedy the problem call your propane dealer If the system is free of lea...

Page 6: ...have lava rock in the grill 4 Check that the QCC is lime green black or dark green will cause lighting problems If everything is correct reset the system SOLUTION To reset Close all of the control va...

Page 7: ...esult in poor burner operation low flame blowing out flaring up etc Avoid these conditions if possible by repositioning grill If repositioning does not improve operation discontinue use and turn off g...

Page 8: ...nd therefore the materials used to build it are of the best quality Because of this the grill weight is considerable and will require 2 people to un package assemble and set up the unit 1 Unbox and op...

Page 9: ...e and screws in by turning counter clockwise using the black plastic hand wheel or wrench 6 Ensure all control valves are in the CLOSED position parallel to the work shelf with all knob ends turned to...

Page 10: ...dled butane lighter gun or fireplace match down through the cooking grate next to a burner and open the control valve black knob is pointing at you The burner will ignite instantly with a POOF sound R...

Page 11: ...ay any debris from orifice Remember open flame cooking can cause significant splatter that can bake onto surfaces Unlike oven or top burner cooking the meat is not in a pot or pan and grease laden smo...

Page 12: ...ainless Steel Cooking Grate 302240 6 lb Bag of Lava Rock 302236A Stainless Steel Burner Tube 302250 Control Valve Assembly with Black Knob 302253 Black Knob Only 302254LP Liquid Propane LP Orifice Onl...

Page 13: ...Copyright 2017 Big John Grills Rotisseries 13 http www bigjohngrills com categories a4parts...

Page 14: ...inyl Cover for A4P with Hood 301167BK VC 76 76 Black Vinyl Cover for A4P with Hood 301122 VC 74 74 Green Vinyl Cover for A4P without Hood 301122BK VC 74 74 Black Vinyl Cover for A4P without Hood 30111...

Page 15: ...dissipate until odor is no longer detected 4 Make sure all control valves are closed and gas tank valve is off 5 In a spray bottle mix together dish soap and water 6 Spray the following with soapy wat...

Page 16: ...st a 30 lb propane tank as most Big John equipment requires a minimum of a 30 propane tank due to the BTU draw Use of 20 lb cylinders is only acceptable for an appliance with a BTU draw of 60 000 BTU...

Page 17: ...ndard free of charge and returned to the purchaser Labor and transportation costs are NOT covered by this warranty Misuse neglect or alteration of the product is not covered by this warranty This warr...

Page 18: ...a regular basis Keep any electrical cords or fuel supply hose away from heated surfaces at all times especially when in use Use heat resistant barbecue gloves or mitts when operating grill Do not enla...

Page 19: ...Big John Grills Rotisseries 19 How To Change a Burner Tube 1 Remove lava rock and set large chunks 1 2 pieces aside Throw away any pebble size pieces 2 Gently pull open the bracket holding the burner...

Page 20: ...s Rotisseries 20 3 Pick up the burner just in front of the opened bracket and gently lift at an angle carefully sliding the front portion out of the hole in the front wall 4 Remove the burner once cle...

Page 21: ...rbulence post pointing toward the front of the grill 6 Insert tube into hole in front of wall carefully pushing down on back of tube 7 Place back of tube into open bracket with crimped edge resting on...

Page 22: ...rills Rotisseries 22 9 Repeat for each burner you are replacing 9 Replace lava rock in single layer over burners about 6 7 lbs per section completely covering the bottom of the section 10 Replace gril...

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