BL-PDSR 30-0319 - 03-07-2019
4-11
53
STBY I HIGH
This alarm occurs two ways:
1) In the initial rest state after key-
on, if the outputs of the current
amplifiers are not comprised in the
window 2.2 to 2.8 Vdc.
2) After the initial diagnosis this
alarm occurs when the outputs of
the current amplifiers at rest have a
drift larger than ±0.15V
.
It is necessary to replace the controller
.
61
HIGH TEMPERATURE
This alarm occurs if the tempera-
ture of the controller base plate
overtakes 75 degrees.
Improve the cooling of the controller;
otherwise it is necessary to replace the
controller
.
65
MOTOR
TEMPERATURE
This alarm occurs only when DIA
MOTOR TEMP is on and the thermal
sensor inside the
motor measures a temperature
higher than 150 degrees. It
also occurs when trying to acquire
the motor resistance with a tempera-
ture in the motor higher than 150
degree (still with DIAG MOTOR
TEMP to ON).
Check that the thermal sensor in the
motor is working correctly
.
If it is,
improve the cooling of the motor
.
70
HIGH CURRENT
This alarm occurs if the circuit to
limit via hardware the current in the
motor is either always
active at key-on or repeatedly active
when the motor is turning.
Check the motor is suited to work with
the EPS-DC0 (not oversized). Other-
wise it is necessary to replace the con-
troller
.
71
POWER FAILURE #3
This alarm occurs when the cur- rent
in the phase V of the
motor is zero and the motor is com-
manded for moving.
Check the power fuse is OK. Check the
battery positive arrives to the controller.
Check the continuity of the wire in the
phase V of the motor
.
Otherwise it is
necessary to replace the controller
.
72
POWER FAILURE #2
This alarm occurs when the cur- rent
in the phase U of the
motor is zero and the motor is com-
manded for moving.
Check the power fuse is OK. Check the
battery positive arrives to the controller.
Check the continuity of the wire in the
phase U of the motor
.
Otherwise it is
necessary to replace the controller
.
73
POWER FAILURE #1
This alarm occurs when the cur- rent
in the phase W of the motor is zero
and the motor is commanded for
moving.
Check the power fuse is OK. Check the
battery positive arrives to the controller.
Check the continuity of the wire in the
phase W of the motor
.
Otherwise it is
necessary to replace the controller
.
83
BAD ENCODER SIGN
It occurs in applications with tog- gle
switches when the applied fre-
quency (FREQUENCY) and motor
sped (ENC SPEED)
have opposite sign.
Swap in between two encoder channels
(CNB#7 with CNB#8).
Error Message
Possible Cause
Fault Elimination
Code
Error Text
Summary of Contents for PDSR 30
Page 2: ......
Page 8: ...1 4 BL PDSR 30 0319 03 07 2019 NOTES ...
Page 11: ...BL PDSR 30 0319 03 07 2019 2 3 Figure 2 2 Sample of Operator Check List R3815 ...
Page 14: ...2 6 BL PDSR 30 0319 03 07 2019 NOTES ...
Page 35: ...BL PDSR 30 0319 03 07 2019 4 17 Figure 4 2 Wiring Diagram R8126 ...
Page 36: ...4 18 BL PDSR 30 0319 03 07 2019 NOTES ...
Page 38: ...5 2 BL PDSR 30 0319 03 07 2019 Figure 5 1 Control Head Assembly DR_0007 ...
Page 39: ...BL PDSR 30 0319 03 07 2019 5 3 Figure 5 2 Steering Arm DR_0006 ...
Page 42: ...6 2 BL PDSR 30 0319 03 07 2019 NOTES ...
Page 47: ...BL PDSR 30 0319 03 07 2019 8 3 Figure 8 2 Telescopic Mast Assembly DR_0029 ...
Page 49: ...BL PDSR 30 0319 03 07 2019 8 5 Figure 8 3 Trimast Assembly DR_0014 ...
Page 50: ...8 6 BL PDSR 30 0319 03 07 2019 NOTES ...
Page 53: ...BL PDSR 30 0319 03 07 2019 9 3 Figure 9 1 1 Hydraulic Lines for Telescopic Mast DR_0033 ...
Page 54: ...9 4 BL PDSR 30 0319 03 07 2019 Figure 9 2 Hydraulic Lines for Trimast Lift Cylinder DR_0021 ...
Page 55: ...BL PDSR 30 0319 03 07 2019 9 5 Figure 9 2 1 Hydraulic Lines for Trimast DR_0022 ...
Page 61: ...BL PDSR 30 0319 03 07 2019 9 11 Figure 9 8 Hydraulic Lines for Reach Assembly DR_0023 ...
Page 62: ...9 12 BL PDSR 30 0319 03 07 2019 Figure 9 9 Telescopic Reach Assembly DR_0030 ...
Page 63: ...BL PDSR 30 0319 03 07 2019 9 13 Figure 9 10 1 Trimast Reach Assembly DR_0015 ...
Page 65: ...BL PDSR 30 0319 03 07 2019 9 15 Figure 9 12 Telescopic System DR_0028 ...
Page 66: ...9 16 BL PDSR 30 0319 03 07 2019 Figure 9 13 Trimast System DR_0013 ...
Page 68: ...9 18 BL PDSR 30 0319 03 07 2019 NOTES ...
Page 70: ...10 2 BL PDSR 30 0319 03 07 2019 DR_0009 ...
Page 71: ...BL PDSR 30 0319 03 07 2019 10 3 Figure 10 1 Electrical System DR_0010 ...
Page 72: ...10 4 BL PDSR 30 0319 03 07 2019 Figure 10 2 Control Panel Assembly DR_0011 ...
Page 74: ...10 6 BL PDSR 30 0319 03 07 2019 NOTES ...
Page 76: ...11 2 BL PDSR 30 0319 03 07 2019 NOTES ...
Page 78: ...12 2 BL PDSR 30 0319 03 07 2019 Figure 12 1 Frame DR_0001 ...
Page 80: ...12 4 BL PDSR 30 0319 03 07 2019 Figure 12 2 Cover Assembly DR_0002 ...
Page 82: ...12 6 BL PDSR 30 0319 03 07 2019 Figure 12 3 Battery Compartment DR_0003 ...
Page 92: ...12 16 BL PDSR 30 0319 03 07 2019 Figure 12 8 Steering Arm DR_0006 ...
Page 94: ...12 18 BL PDSR 30 0319 03 07 2019 Figure 12 9 Control Head Assembly DR_0007 ...
Page 96: ...12 20 BL PDSR 30 0319 03 07 2019 Figure 12 10 Hydraulic System DR_0008 ...
Page 98: ...12 22 BL PDSR 30 0319 03 07 2019 Figure 12 11 Triple Solenoid Valve DR_0045 ...
Page 100: ...12 24 BL PDSR 30 0319 03 07 2019 Figure 12 12 Pump and Motor Assembly DR_0037 ...
Page 102: ...12 26 BL PDSR 30 0319 03 07 2019 Figure 12 13 Electrical System DR_0009 ...
Page 104: ...12 28 BL PDSR 30 0319 03 07 2019 Figure 12 14 Proportional Valve Circuit Board DR_0039 ...
Page 106: ...12 30 BL PDSR 30 0319 03 07 2019 Figure 12 15 Control Panel Assembly DR_0010 ...
Page 108: ...12 32 BL PDSR 30 0319 03 07 2019 Figure 12 16 Wiring Harness DR_0011 ...
Page 110: ...12 34 BL PDSR 30 0319 03 07 2019 Figure 12 17 Travel Alarm Wiring Harness DR_0041 ...
Page 112: ...12 36 BL PDSR 30 0319 03 07 2019 Figure 12 18 Cable Assembly DR_0012 ...
Page 114: ...12 38 BL PDSR 30 0319 03 07 2019 Figure 12 19 Trimast System Assemblies DR_0013 ...
Page 116: ...12 40 BL PDSR 30 0319 03 07 2019 Figure 12 20 Trimast Assembly DR_0014 ...
Page 118: ...12 42 BL PDSR 30 0319 03 07 2019 Figure 12 20 Trimast Assembly Continued DR_0014 ...
Page 120: ...12 44 BL PDSR 30 0319 03 07 2019 Figure 12 21 Option for Trimast 189 DR_0042 ...
Page 122: ...12 46 BL PDSR 30 0319 03 07 2019 Figure 12 22 Trimast Reach Assembly DR_0015 ...
Page 124: ...12 48 BL PDSR 30 0319 03 07 2019 Figure 12 22 Trimast Reach Assembly Continued DR_0015 ...
Page 126: ...12 50 BL PDSR 30 0319 03 07 2019 Figure 12 23 Telescopic and Trimast Scissor Assembly DR_0016 ...
Page 128: ...12 52 BL PDSR 30 0319 03 07 2019 Figure 12 24 Trimast Lift Cylinder DR_0017 ...
Page 130: ...12 54 BL PDSR 30 0319 03 07 2019 Figure 12 25 Reach Cylinder DR_0018 ...
Page 132: ...12 56 BL PDSR 30 0319 03 07 2019 Figure 12 26 Tilt Cylinder DR_0019 ...
Page 134: ...12 58 BL PDSR 30 0319 03 07 2019 Figure 12 27 Trimast Free Lift Cylinder DR_0020 ...
Page 138: ...12 62 BL PDSR 30 0319 03 07 2019 Figure 12 29 Hydraulic Lines for Trimast DR_0022 ...
Page 142: ...12 66 BL PDSR 30 0319 03 07 2019 Figure 12 31 Side Shift Assembly DR_0024 ...
Page 144: ...12 68 BL PDSR 30 0319 03 07 2019 Figure 12 32 Side Shift Breakdown DR_0038 ...
Page 150: ...12 74 BL PDSR 30 0319 03 07 2019 Figure 12 35 Chain Assembly DR_0027 ...
Page 152: ...12 76 BL PDSR 30 0319 03 07 2019 Figure 12 36 Telescopic System Assemblies DR_0028 ...
Page 154: ...12 78 BL PDSR 30 0319 03 07 2019 Figure 12 37 Telescopic Mast Assembly DR_0029 ...
Page 156: ...12 80 BL PDSR 30 0319 03 07 2019 Figure 12 37 Telescopic Mast Assembly Continued DR_0029 ...
Page 158: ...12 82 BL PDSR 30 0319 03 07 2019 Figure 12 38 Telescopic Reach Assembly DR_0030 ...
Page 160: ...12 84 BL PDSR 30 0319 03 07 2019 Figure 12 38 Telescopic Reach Assembly Continued DR_0030 ...
Page 162: ...12 86 BL PDSR 30 0319 03 07 2019 Figure 12 39 Telescopic Lift Cylinder DR_0031 ...
Page 166: ...12 90 BL PDSR 30 0319 03 07 2019 Figure 12 41 Hydraulic Lines for Telescopic Mast DR_0033 ...
Page 168: ...12 92 BL PDSR 30 0319 03 07 2019 Figure 12 42 Telescopic Drag Chain Assembly DR_0034 ...
Page 170: ...12 94 BL PDSR 30 0319 03 07 2019 Figure 12 43 Windshield DR_0035 ...
Page 172: ...Big Lift LLC ...