BL-EZ30-0815 - 07-28-2019
7-1
SECTION 7
TRANSMISSION, DRIVE WHEEL, LOAD WHEEL
7-1. Drive Wheel.
1.
Turn off the key switch (20,
) and
emergency disconnect (17).
2.
Remove the lower compartment covers as
described in paragraph
3.
Jack up the truck so the drive wheel is off the
ground; then securely block the truck to prevent
movement.
4.
Disconnect cables (3 and 4,
) from
drive motor.
5.
Remove five screws (23,
), lock wash-
ers (24), and free motor (33) with drive wheel (31)
from housing (8).
6.
Remove the six screws (26), six lock washers (27)
and gear (21).
7.
Remove drive wheel (31) from motor (33).
8.
Remove bearing (30) from wheel (31).
9.
Install new drive wheel in reverse order of
removal.
10. Install the lower compartment covers as
described in paragraph
11. Turn on the key switch (20,
) and
emergency disconnect (17).
7-2. Transmission.
1.
Turn off the key switch (20,
) and
emergency disconnect (17).
2.
Remove the lower compartment covers as
described in paragraph
3.
Remove the brake (35,
) as described
in paragraph
4.
Remove the steering arm as described in para-
graph
5.
Remove two screws (3,
) and plate
(4).
6.
Remove five screws (1), five lock washers (2) and
bracket (5) from housing (8,
7.
Support the housing (8) and remove bolt (2) and
plate (3)
8.
Free housing (8) from frame (5).
9.
Remove plate (7) from housing (8).
10. Install new transmission by reversing the steps
above.
Summary of Contents for EZ30
Page 6: ...TABLE OF CONTENTS Continued iv BL EZ30 0815 07 28 2019...
Page 11: ...BL EZ30 0815 07 28 2019 2 3 Figure 2 1 Sample of Operator Check List R6479...
Page 14: ...2 6 BL EZ30 0815 07 28 2019 NOTES...
Page 36: ...4 16 BL EZ30 0815 07 28 2019 Table 4 3 Troubleshooting Chart...
Page 37: ...BL EZ30 0815 07 28 2019 4 17 Figure 4 3 Wiring Diagram R6774...
Page 38: ...4 18 BL EZ30 0815 07 28 2019 NOTES...
Page 46: ...5 8 BL EZ30 0815 07 28 2019 NOTES...
Page 48: ...6 2 BL EZ30 0815 07 28 2019 Figure 6 1 Transmission Motor Brake Mounting EZ30 5...
Page 50: ...7 2 BL EZ30 0815 07 28 2019 Figure 7 1 Transmission Motor Brake Mounting EZ30 5...
Page 52: ...7 4 BL EZ30 0815 07 28 2019 NOTES...
Page 58: ...9 4 BL EZ30 0815 07 28 2019 Figure 9 3 Pump Motor Assy EZ30 15...
Page 64: ...10 2 BL EZ30 0815 07 28 2019 Figure 10 1 Electrical System EZ30 19...
Page 67: ...BL EZ30 0815 07 28 2019 10 5 Figure 10 3 Wiring Cables EZ30 21...
Page 70: ...10 8 BL EZ30 0815 07 28 2019...
Page 72: ...11 2 BL EZ30 0815 07 28 2019 NOTES...
Page 74: ...12 2 BL EZ30 0815 07 28 2019 Figure 12 1 Steering Arm EZ30 1...
Page 78: ...12 6 BL EZ30 0815 07 28 2019 Figure 12 3 Control Head Used from Serial Number 427102395 R8486...
Page 80: ...12 8 BL EZ30 0815 07 28 2019 Figure 12 4 Cap Assembly EZ30 3...
Page 92: ...12 20 BL EZ30 0815 07 28 2019 Figure 12 8 Compartment Cover EZ30 6...
Page 94: ...12 22 BL EZ30 0815 07 28 2019 Figure 12 9 Compartment Cover Waterproof EZ30 6A...
Page 96: ...12 24 BL EZ30 0815 07 28 2019 Figure 12 10 Load Backrest EZ30 22...
Page 98: ...12 26 BL EZ30 0815 07 28 2019 Figure 12 11 Guide Rails EZ30 23...
Page 106: ...12 34 BL EZ30 0815 07 28 2019 Figure 12 15 Frame EX30 11...
Page 108: ...12 36 BL EZ30 0815 07 28 2019 Figure 12 16 Lift Link Assembly EZ30 12...
Page 110: ...12 38 BL EZ30 0815 07 28 2019 Figure 12 17 Load Wheel EZ30 13...
Page 112: ...12 40 BL EZ30 0815 07 28 2019 Figure 12 18 Hydraulic System EZ30 14...
Page 118: ...12 46 BL EZ30 0815 07 28 2019 Figure 12 21 Lift Cylinder Used up to serial E2017219 EZ30 16...
Page 122: ...12 50 BL EZ30 0815 07 28 2019 Figure 12 23 Lift Cylinder Used for serial from E2116210 EZ30 18...
Page 124: ...12 52 BL EZ30 0815 07 28 2019 Figure 12 24 Electrical System EZ30 19...
Page 126: ...12 54 BL EZ30 0815 07 28 2019 Figure 12 24 Electrical System Continued EZ30 19...
Page 132: ...12 60 BL EZ30 0815 07 28 2019 Figure 12 27 Wiring Cables EZ30 21...
Page 134: ...Big Lift LLC...