4-2
BL-EZ30-0815 - 07-28-2019
Table 4-1 Troubleshooting Chart - Continued
MALFUNCTION
PROBABLE CAUSE
CORRECTIVE ACTION
TROUBLE WITH BRAKING -
Continued
Brake drags.
Defective electric brake.
Replace.
Brake grabs.
Defective electric brake.
Replace.
Abnormal noise and chatter when
brake is applied.
Defective electric brake.
Replace.
TROUBLE WITH LIFTING OR
LOWERING
.
Oil sprays or flows from the top of
the lift cylinder.
Defective packing in lift cylinder
Repair lift cylinder.
Squealing sounds when lifting
forks.
a. Oil level too low.
Identify oil leak.
b. Lift linkage binding.
Apply grease.
Forks do not lift to top.
Oil level too low.
Add oil to reservoir.
Weak, slow or uneven action of
hydraulic system.
a. Defective pump or relief valve.
Check pressure. Adjust as
necessary.
b. Worn lift cylinder.
Replace cylinder.
c. Load larger than capacity.
Refer to I.D.plate for capacity.
d. Defective lift motor solenoid.
Replace solenoid on electrical
panel.
e. Battery charge low.
Charge battery.
Forks do not lift, pump motor does
not run.
a. Battery is dead or discon-
nected.
Check and recharge if required.
b. Defective wiring.
Check and repair as required.
c. Defect in electrical system for
operating pump motor.
Check lift switch in control head,
as well as the solenoid.
Forks do not lift, motor runs.
Defect in hydraulic system.
Check the oil level in the reservoir
and the oil lines to the lift cylin-
der, and repair as required. If
normal, check the hydraulic
pump, and relief valve. Repair,
or adjust.
Summary of Contents for EZ30
Page 6: ...TABLE OF CONTENTS Continued iv BL EZ30 0815 07 28 2019...
Page 11: ...BL EZ30 0815 07 28 2019 2 3 Figure 2 1 Sample of Operator Check List R6479...
Page 14: ...2 6 BL EZ30 0815 07 28 2019 NOTES...
Page 36: ...4 16 BL EZ30 0815 07 28 2019 Table 4 3 Troubleshooting Chart...
Page 37: ...BL EZ30 0815 07 28 2019 4 17 Figure 4 3 Wiring Diagram R6774...
Page 38: ...4 18 BL EZ30 0815 07 28 2019 NOTES...
Page 46: ...5 8 BL EZ30 0815 07 28 2019 NOTES...
Page 48: ...6 2 BL EZ30 0815 07 28 2019 Figure 6 1 Transmission Motor Brake Mounting EZ30 5...
Page 50: ...7 2 BL EZ30 0815 07 28 2019 Figure 7 1 Transmission Motor Brake Mounting EZ30 5...
Page 52: ...7 4 BL EZ30 0815 07 28 2019 NOTES...
Page 58: ...9 4 BL EZ30 0815 07 28 2019 Figure 9 3 Pump Motor Assy EZ30 15...
Page 64: ...10 2 BL EZ30 0815 07 28 2019 Figure 10 1 Electrical System EZ30 19...
Page 67: ...BL EZ30 0815 07 28 2019 10 5 Figure 10 3 Wiring Cables EZ30 21...
Page 70: ...10 8 BL EZ30 0815 07 28 2019...
Page 72: ...11 2 BL EZ30 0815 07 28 2019 NOTES...
Page 74: ...12 2 BL EZ30 0815 07 28 2019 Figure 12 1 Steering Arm EZ30 1...
Page 78: ...12 6 BL EZ30 0815 07 28 2019 Figure 12 3 Control Head Used from Serial Number 427102395 R8486...
Page 80: ...12 8 BL EZ30 0815 07 28 2019 Figure 12 4 Cap Assembly EZ30 3...
Page 92: ...12 20 BL EZ30 0815 07 28 2019 Figure 12 8 Compartment Cover EZ30 6...
Page 94: ...12 22 BL EZ30 0815 07 28 2019 Figure 12 9 Compartment Cover Waterproof EZ30 6A...
Page 96: ...12 24 BL EZ30 0815 07 28 2019 Figure 12 10 Load Backrest EZ30 22...
Page 98: ...12 26 BL EZ30 0815 07 28 2019 Figure 12 11 Guide Rails EZ30 23...
Page 106: ...12 34 BL EZ30 0815 07 28 2019 Figure 12 15 Frame EX30 11...
Page 108: ...12 36 BL EZ30 0815 07 28 2019 Figure 12 16 Lift Link Assembly EZ30 12...
Page 110: ...12 38 BL EZ30 0815 07 28 2019 Figure 12 17 Load Wheel EZ30 13...
Page 112: ...12 40 BL EZ30 0815 07 28 2019 Figure 12 18 Hydraulic System EZ30 14...
Page 118: ...12 46 BL EZ30 0815 07 28 2019 Figure 12 21 Lift Cylinder Used up to serial E2017219 EZ30 16...
Page 122: ...12 50 BL EZ30 0815 07 28 2019 Figure 12 23 Lift Cylinder Used for serial from E2116210 EZ30 18...
Page 124: ...12 52 BL EZ30 0815 07 28 2019 Figure 12 24 Electrical System EZ30 19...
Page 126: ...12 54 BL EZ30 0815 07 28 2019 Figure 12 24 Electrical System Continued EZ30 19...
Page 132: ...12 60 BL EZ30 0815 07 28 2019 Figure 12 27 Wiring Cables EZ30 21...
Page 134: ...Big Lift LLC...