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EF, AF 

 

 
LF01 

4.0  M

AINTENANCE

 

4.1  General Maintenance 

Preventive rather than reactive maintenance is to be preferred. The type and frequency depends on 
furnace use: the following are recommended. 

4.1.1  Cleaning 

Soot deposits may form inside the furnace, depending on the process. At appropriate intervals 
remove these by heating as indicated in section 3.2. 

 

The furnace outer surface may be cleaned with a damp cloth. Do not allow water to enter the 
interior of the case or chamber. Do not clean with organic solvents. 

4.1.2  Safety Switch 

The door switch operation mentioned in 3.6 should be checked periodically to ensure that heating 
elements are isolated when the door is opened. In normal conditions the safety arrangement should 
outlast the furnace, but it could be affected by rough handling, a corrosive environment or work 
materials, or exceptional frequency of use. 

A qualified electrician should check that the supply to the heating elements is cut, with and 
without power being on, when the door is open partially and fully; it is important that isolation is 
not just marginally achieved. The check is best made on the element terminals after removal of the 
furnace back: probing the element surface inside the furnace could be inconclusive because of 
surface oxidation. Note that both live and neutral sides of the element should be isolated when the 
door is opened. 

4.2 

Calibration 

 

After prolonged use the controller and/or thermocouple could require recalibration. This would be 
important for processes which require accurate temperature readings or which use the furnace 
close to its maximum temperature. A quick check using an independent thermocouple and 
temperature indicator should be made from time to time to determine whether full calibration is 
required. 

 

Depending on the controller, the controller manual may contain calibration instructions. 

4.3 

After Sales Service 

Lenton’s service division (Thermal Engineering Services) has a team of Service Engineers capable 
of repair, calibration and preventive maintenance of furnace and oven products at our customers’ 
premises throughout the world. We also sell spares by mail order. A telephone call or fax often 
enables a fault to be diagnosed and the necessary spare part despatched.  

 

Each furnace has its own record card at Lenton. In all correspondence please quote the serial 
number, model type and voltage given on the rating label of the furnace. The serial number and 
model type are also given on the front of this booklet when supplied with a furnace. 

 

To contact Thermal Engineering Services or Lenton see the back page of this manual. 

4.4 

Recommended Spares Kits 

 

Lenton can supply individual spares, or a kit of the items most likely to be required. Ordering a kit 
in advance can save time in the event of a breakdown. 

 

When ordering spares please quote the model details as requested above. 

Summary of Contents for Lenton AF 11/6

Page 1: ...onnected to the electricity supply Manuals are supplied separately for the furnace controller and overtemperature controller when fitted Please read the controller manuals before operating the furnace...

Page 2: ...mit parameter in the controller For model AF 11 6B the equivalent range is 220 240V Because of the model changes it is very important when ordering spares to state the furnace serial number or otherwi...

Page 3: ...the furnace on an inflammable surface Ensure that there is free space around the furnace Do not obstruct any of the vents in the case they are needed to keep the controls and the case exterior cool En...

Page 4: ...TION DETAILS supply type Supply Terminal label Cable colour Live Neutral Reversible or Live Live 1 phase L Brown To live to either power conductor N Blue To neutral to the other power conductor PE Gre...

Page 5: ...e temperature slowly over the last 300 C allowing 10 minutes soak at 100 C intervals When heating large objects in particular poor conductors avoid shielding the thermocouple from the heating elements...

Page 6: ...he original setting before altering the power limit Example It is desired to run the furnace at 300 C The normal control settings can be expected to cause excessive overshoot as the furnace reaches te...

Page 7: ...t should be isolated when the door is opened 4 2 Calibration After prolonged use the controller and or thermocouple could require recalibration This would be important for processes which require accu...

Page 8: ...n Bulletin No 11 and the UK Health and Safety Executive Guidance Note EH46 We can provide further information on request Alternatively our service division can quote for any repairs to be carried out...

Page 9: ...the chamber back blanket packing around the back and the chamber base board Disconnect the furnace from the supply and remove the back panel Remove the hearth tile if necessary See section 5 6 above t...

Page 10: ...tain any insulation sleeves to refit later To remove the chamber box slacken the 4 bolts on the underside then slide the chamber box out the back of the case Be careful the chamber is heavy Remove the...

Page 11: ...e are no lights glowing on the controller The SUPPLY light is ON The controller may be faulty or not receiving a supply due to a faulty switch or a wiring fault The SUPPLY light is OFF Check the suppl...

Page 12: ...TE models before mid 2002 in some models two door switches were fitted directly in the element circuit instead of a single switch and contactor For models up to 16A the EMC filter and fuses are integr...

Page 13: ...uses Required if no supply cable fitted Recommended if cable fitted See rating label or table below for recommended fuse rating Model phases Volts Supply Fuse Rating EF 11 8B 1 phase 200 240V 10A EF 1...

Page 14: ...EF AF 14 LF01...

Page 15: ...EF AF LF01 15...

Page 16: ...erves the right to change specifications without notice 9 1 Models Covered by this Manual MODEL Max Temp Max Power Chamber Size mm Approx Capacity Net Weight C kW H W D l kg Chamber furnace heated by...

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