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EF, AF 

 

 
10 

LF01 

 

Switch the furnace ON and heat to 900° without interruption, then soak for 1 hour. Some smoke 
may be observed during this process, which should be carried out in a well ventilated area. 

 

Check that the furnace is controlling properly to rule out the possibility that the previous element 
failed because of a fault in the control circuit. 

5.8  Element Replacement – AF 

 

See section 5.2- wearing a face mask is recommended.

 

 

The AF chamber is formed by winding resistance heating wire on to a refractory muffle former. In 
the event of failure, the whole “wound muffle” assembly must be replaced. 

 

Disconnect the furnace from the supply and remove the back panel and chimney. 

 

See section 5.6 above that refers to the thermocouple colour coding and replacement instructions. 
Make a note of the thermocouple connections. Unfasten the connections and remove the 
thermocouple.   

 

Disconnect the element tails and earth wire. Retain any insulation sleeves to refit later. 

 

To remove the chamber box, slacken the 4 bolts on the underside, then slide the chamber box out 
the back of the case. Be careful: the chamber is heavy. 

 

Remove the top and back of the chamber box. 

 

Remove the insulation boards and brick pieces as necessary to expose the muffle, making note of 
their location for refitting. Remove the muffle. 

 

If necessary, cut the tails of the new element to match those of the old. 

 

Fit the new element into place. 

 

Refit the insulation boards and brick pieces. 

 

Refit the chamber top and back. 

 

Refit the chamber box into the case and retighten the 4 bolts. 

 

Refit and connect the thermocouple, element tails with insulation sleeves, and earth wire. 

 

Refit the back panel reconnecting its earth wire, and refit the chimney. 

 

Switch the furnace ON and heat to 900° without interruption, then soak for 1 hour. Some smoke 
may be observed during this process, which should be carried out in a well ventilated area. 

 

Check that the furnace is controlling properly to rule out the possibility that the previous element 
failed because of a fault in the control circuit. 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for Lenton AF 11/6

Page 1: ...onnected to the electricity supply Manuals are supplied separately for the furnace controller and overtemperature controller when fitted Please read the controller manuals before operating the furnace...

Page 2: ...mit parameter in the controller For model AF 11 6B the equivalent range is 220 240V Because of the model changes it is very important when ordering spares to state the furnace serial number or otherwi...

Page 3: ...the furnace on an inflammable surface Ensure that there is free space around the furnace Do not obstruct any of the vents in the case they are needed to keep the controls and the case exterior cool En...

Page 4: ...TION DETAILS supply type Supply Terminal label Cable colour Live Neutral Reversible or Live Live 1 phase L Brown To live to either power conductor N Blue To neutral to the other power conductor PE Gre...

Page 5: ...e temperature slowly over the last 300 C allowing 10 minutes soak at 100 C intervals When heating large objects in particular poor conductors avoid shielding the thermocouple from the heating elements...

Page 6: ...he original setting before altering the power limit Example It is desired to run the furnace at 300 C The normal control settings can be expected to cause excessive overshoot as the furnace reaches te...

Page 7: ...t should be isolated when the door is opened 4 2 Calibration After prolonged use the controller and or thermocouple could require recalibration This would be important for processes which require accu...

Page 8: ...n Bulletin No 11 and the UK Health and Safety Executive Guidance Note EH46 We can provide further information on request Alternatively our service division can quote for any repairs to be carried out...

Page 9: ...the chamber back blanket packing around the back and the chamber base board Disconnect the furnace from the supply and remove the back panel Remove the hearth tile if necessary See section 5 6 above t...

Page 10: ...tain any insulation sleeves to refit later To remove the chamber box slacken the 4 bolts on the underside then slide the chamber box out the back of the case Be careful the chamber is heavy Remove the...

Page 11: ...e are no lights glowing on the controller The SUPPLY light is ON The controller may be faulty or not receiving a supply due to a faulty switch or a wiring fault The SUPPLY light is OFF Check the suppl...

Page 12: ...TE models before mid 2002 in some models two door switches were fitted directly in the element circuit instead of a single switch and contactor For models up to 16A the EMC filter and fuses are integr...

Page 13: ...uses Required if no supply cable fitted Recommended if cable fitted See rating label or table below for recommended fuse rating Model phases Volts Supply Fuse Rating EF 11 8B 1 phase 200 240V 10A EF 1...

Page 14: ...EF AF 14 LF01...

Page 15: ...EF AF LF01 15...

Page 16: ...erves the right to change specifications without notice 9 1 Models Covered by this Manual MODEL Max Temp Max Power Chamber Size mm Approx Capacity Net Weight C kW H W D l kg Chamber furnace heated by...

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