IT
ALIANO
ENGLISH
INSTALLATION MANUAL
2) GENERAL INFORMATION
Electromechanical operator designed to automate residential-type gates.
The gearmotor keeps the gate locked on closing and on opening, without
needing an electric lock for leaves up to 3 m long. For leaves ranging between
3m and 5m long, the electric lock becomes indispensable.
The operator is provided with an electronic torque limiter. It must be controlled
by an electronic control panel provided with torque setting.
The end-of-stroke operation is controlled by two magnetic limit devices.
The operator is provided with an obstacle detection system complying with
EN12453 and EN 12445 standards.
The following optional accessories are available on request:
- Buffer battery kit mod. BT BAT
Allows operation of the automation even when there is no mains power
supply for a short period of time.
3) TECHNICAL SPECIFICATIONS
Power supply
24V
Max. Absorbed power
40 W
Absorbed current
1,5 A
Push and pull force
2000 N (~200 kg)
Stem speed
15 mm/s approx.
Impact reaction
Torque limiter aboard control board
Limit devices
Magnetic, incorporated and adjustable
Manual manoeuvre
Personalized release key
Environmental conditions
- 20°C a +55°C
Type of use
semi-intensive
Maximum leaf length without
electric lock
2 m KUSTOS ULTRA BT A25
3 m KUSTOS ULTRA BT A40
Maximum leaf length with elec-
tric lock
2,5 m KUSTOS ULTRA BT A25
4 m KUSTOS ULTRA BT A40
Max. leaf weight
4000 N (~400 kg) KUSTOS ULTRA BT A25
5000 N (~500 kg) KUSTOS ULTRA BT A40
Protection level
IP 44
Controller weight
50N (~5kg) KUSTOS ULTRA BT A25
77N (~7,7kg) KUSTOS ULTRA BT A40
Dimensions
See Fig. L
Lubrication
permanent grease
Sound pressure
LpA<70dbA
4) TUBE ARRANGEMENT Fig. A
Install the electrical system referring to the standards in force for electrical
systems CEI 64-8, IEC 364, harmonization document HD 384 and other
national standards.
5) INSTALLATION DIAGRAM Fig. B
P rear bracket fastening to pillar
F front fork fastening leaf
a-b distances for determining bracket “P” fastening point
C value of fastening centre-to-centre distance
D gate length
X distance from gate axis to corner of pillar
S half door thickness
Z value always greater than 45 mm (b - X)
kg max. weight of leaf
α° leaf opening angle
6) PILLAR FASTENINGS INSTALLATION DISTANCES Fig. B Rif. 2-3
6.1) How to read the installation distance tables
Select “a” and “b” according to the angle in degrees α
°
that the gate has to open.
The optimum “a” and “b” values for 92° opening at constant speed are highlighted.
If there is too large a difference between “a” and “b”, the leaf will not travel
smoothly and the pushing or pulling force will fluctuate during its stroke.
To respect the opening speed and ensure the controller operates correctly,
it is best to keep the difference between “a” and “b” as low as possible.
The table has been worked out for A40 mm (KUSTOS BT A40), 20 mm (KU-
STOS ULTRA BT A25) thick medium-size gate. Always check that there is no
possible collision between the gate and the operator.
7) FASTENING OF FITTINGS TO PILLAR Fig. C
8) POWER CABLE Fig. D
The board power supply cable must be of the H05RN-F type or equivalent.
The equivalent cable must guarantee:
- permanent outside use
- maximum temperature on the cable surface of +50° C
- minimum temperature of -25° C
If the motor vibrates but does not rotate, the problem may be:
- Incorrect wiring (see wiring diagram)
- If the leaf moves in the wrong direction, swap over the motor’s start con-
nections in the control unit.
The first command following a mains power outage should be open LEAF
STOPS.
9) ATTACHING MOTOR TO FASTENING ON PILLAR Fig. E
10) MAXIMUM TILT Fig. F
11) CORRECT INSTALLATION Fig. G
Correct installation entails maintaining a rod stroke margin of approx. 5-10
mm to avoid possible trouble with operation.
12) FASTENING OF FITTINGS TO LEAF Fig. H
Line up the front and rear brackets as shown in Fig. H Ref. 1.
13) OPERATOR ATTACHMENT ON DOOR Fig. I
14) LIMIT DEVICE ADJUSTMENT Fig. J -K
ATTENTION!
To avoid braking the limit switch cable, tighten screw A keeping
the wire B well tightened (as shown in Fig. K Rif. 6).
15) DIMENSIONS Fig. L
16) TIPS FOR SPECIAL INSTALLATIONS Fig. M, N, O.
With the leaf fully open, create a recess to accommodate the operator.
Fig. M
gives the minimum dimensions of the recess for the various
KUSTOS
ULTRA BT A25 - KUSTOS ULTRA BT A40
models.
If distance “b” is greater than the values given in the installation tables:
- create a recess in the pillar
Fig. N
- move the leaf so that it is flush with the pillar
Fig. O
.
17) LEAF STOPS AT GROUND LEVEL
For the actuator to work properly, it is advisable to use stops “Fig. P Rif. 1” to
stop the leaves both when they are open and closed, as illustrated in
Fig. P
.
The leaf stops must prevent the actuator rod from reaching the end of its travel.
18) MANUAL OPENING (
See
USER GUIDE -FIG.Y-).
19) ELECTRIC LOCK
WARNING: In the case of leaves longer than 3m, it is indispensable
to install a solenoid latch.
For electric lock connection, the optional board is required (refer to the
appropriate instruction).
MAXIMUM LENGTH/DOOR WEIGHT
KUSTOS ULTRA BT A25
KUSTOS ULTRA BT A40
LENGTH
[m]
WEIGHT [kg]
KUSTOS ULTRA BT A25 - KUSTOS ULTRA BT A40 -
7
D812871 00100_05
