BFT PEGASO C, Installation Manual

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2) FOREWORD
Actuator for motorizing industrial sectional doors.
Its compact design and mounting versatility mean the drive can be applied in
different ways.
3) TECHNICAL SPECIFICATIONS
Power supply
PEgASO C TRI/ PEgASO SB TRI:...400V ±10%, 50/60Hz (*)
PEgASO C/PEgASO SB/PEgASO SC:........230V ±10%, 50/60Hz (*)
Limit switches Electronic ENCODER model //Output shaft MAX. 18 rpm
Operating
temperature range -10°C / +50°C
Max. door size
PEgASO C TRI / PEgASO SB TRI:....................................45 mq
PEgASO C / PEgASO SB:..................................................25 mq
PEgASO SC:..........................................................................20 mq
Max. torque
PEgASO C TRI/ PEgASO SB TRI:..................................100 Nm
PEgASO C/ PEgASO SB:..................................................70 Nm
PEgASO SC:.........................................................................50 Nm
Max. output
speed
PEgASO C TRI/PEgASO SB TRI/PEgASO C/PEgASO SB:....24min
-1
PEgASO SC:.............................................................................31min
-1
Lubrication oil
Type of use
PEgASO C TRI / PEgASO SB TRI:..............................intensive
PEgASO C/PEgASO SB/PEgASO SC:...........semi-intensive
Protection rating IP 54
Noise level
PEgASO C TRI / PEgASO SB TRI / PEgASO C / PEgASO SB /
PEgASO SC:..........................................................................<70dB
Manoeuvre no.
PEgASO C TRI / PEgASO SB TRI:........................................60%
PEgASO C / PEgASO SB / PEgASO SC:...........................30%
Operator weight
PEgASO C TRI:...................................................................12.2 kg.
PEgASO SB TRI:.................................................................11.0 kg.
PEgASO C:..........................................................................12.4 kg.
PEgASO SB:........................................................................11.2 kg.
PEgASO SC:........................................................................12.4 kg.
Dimensions SEE FIG. H
(*) Special supply voltages to order.
4) INSTALLING THE GENERIC BOARD FIG. A
To complete the actuator, a board must be used that has the deadman feature
or interfaces with the control units.
5) TUBE ARRANGEMENT FIG. B
6) INSTALLING THE OPERATOR FIG. C
7) ACCESSORIES COMBINATIONS FIG. D
See specific accessories manual for PEgASO and PEg CB UP or PEg CB INT for
connection.
8) CONTROLS DIRECTION FIG. E
9) MANUAL RELEASE (See USER GUIDE -FIG.1-).
10) PEG CB ENC BOARD FIG. F
generic board interface and ENCODER management board.
11)CONNECTION WITH UNIVERSAL HANDHELD PROGRAMMER FIG. G
Refer to specific manual.
ONLY FOR VERSIONS WITH NO DEADMAN FEATURE:
WARNING!! Check that the force of impact measured at the points
provided for by standard EN 12445 is lower than the value laid down
by standard EN 12453.
Warning!! While the autoset function is running, the obstacle detection
function is not active. Consequently, the installer must monitor the
automated system’s movements and keep people and property out of range
of the automated system.
INSTALLATION MANUAL
WARNING! Important safety instructions. Carefully read and comply with the Warnings bo-
oklet and Instruction booklet that come with the product as incorrect installation can cause
injury to people and animals and damage to property. They contain important information
regarding safety, installation, use and maintenance. Keep hold of instructions so that you
can attach them to the technical file and keep them handy for future reference.
1) GENERAL SAFETY
- The units making up the machine and its installation must meet the requirements of the
following European Directives: 2004/108/EEC, 2006/95/EEC, 98/37/EEC, 89/106/EEC and
later amendments. For all countries outside the EEC, it is advisable to comply with the
above-mentioned standards, in addition to any national standards in force, to achieve a
good level of safety.
- The Firm disclaims all responsibility resulting from improper use or any use other than
that for which the product has been designed, as indicated herein, as well as for failure
to apply good Practice in the construction of entry systems (doors, gates, etc.) and for
deformation that could occur during use.
- Make sure the stated temperature range is compatible with the site in which the auto-
mated system is due to be installed.
- Do not install the product in an explosive atmosphere.
- Disconnect the electricity supply before performing any work on the system. Also di-
sconnect buffer batteries, if any are connected.
- Have the automated system’s mains power supply fitted with a switch or omnipolar
thermal-magnetic circuit breaker with a contact separation of at least 3.0 mm.
- Make sure that upline from the mains power supply there is a residual current circuit
breaker that trips at 0.03A.
- Make sure the earth system has been installed correctly: earth all the metal parts belonging to
the entry system (doors, gates, etc.) and all parts of the system featuring an earth terminal.
- Installation must be carried out using safety devices and controls that meet standard EN
12978.
- Apply all safety devices (photocells, safety edges, etc.) required to keep the area free of
crushing, dragging and shearing hazards.
- The motor cannot be installed on panels incorporating doors (unless the motor can be
activated when the door is open)
- If the automated device is installed at a height of less than 2.5 m or is accessible, the
electrical and mechanical parts must be suitably protected.
- Any fixed controls must be installed within sight of the door but away from moving
parts. Unless the control is key operated, it must be installed at a height of at least 1.5 m
and in a place where it cannot be reached by the public
- Apply at least one warning light (flashing light) in a visible position, and also attach a
Warning sign to the structure.
- If there are no instructions already, attach a label near the operating device, in a perma-
nent fashion, with information on how to operate the manual release.
- Make sure that nothing can be crushed between the guided part and surrounding fixed
parts during the door’s operation
- Once installation is complete, make sure the motor has the right settings and that the
safety and release systems are working properly.
- Only use original spare parts for any maintenance or repair work. The Firm disclaims all
responsibility for the correct operation and safety of the automated system if parts from
other manufacturers are used.
- Do not make any modifications to the automated system’s components unless explicitly
authorized by the Firm.
- Dispose of packaging materials (plastic, cardboard, polystyrene, etc.) in accordance with the
provisions of the laws in force. Keep nylon bags and polystyrene out of reach of children.
- The board’s power supply must be protected by 3 fuses with a maximum rating of 6A/400 V~.
Warning! For connection to the mains power supply, use a multicore cable with a cross-
section of at least 3x1.5mm 2 (single-phase), 5x1.5mm 2 (three-phase) of the kind provided
for by the regulations mentioned above (by way of example, type H05 VV-F cable can
be used with a cross-section of 3x1.5mm
2
(single-phase), 5x1.5mm
2
(three-phase). To
connect auxiliary equipment, use wires with a cross-section of at least 0,5 mm
2
.
Only use pushbuttons with a capacity of 10A-250V or more.
The cables must be held in position using an extra fixing device in the proximity of the
terminals, e.g. with cable clamps.
Also add more clips to the limit device wires, to the transformer primary or secondary
wires, and to the wires connected to the printed circuit.
During installation, the power supply cable must be stripped in order for the earthing
wire to be connected to the appropriate terminal, but the active wires must be left as
short as possible. The earthing wire must be the last to stretch in the case where the
cable fixing device becomes loose.
WARNING: extremely low safety voltage cables must be phisically separated from
low voltage cables.
Access to the electrical compartment or to limit switches must be allowed to skilled
personnel only.
Compliance with current safety rules with regard to people, animals and property must be
assured at all times and, more specifically, measures must be taken to avoid risks of injury
due to crushing, in the area where the pinion and rack mesh, and any other mechanical
hazards. All critical points must be protected by safety devices in accordance with the
provisions of the regulations in force.
CHECKING THE AUTOMATED DEVICE
Before the automated device is finally put into operation, perform the following checks
meticulously:
• Make sure all components are fastened securely.
• Check the correct functioning of all safety devices (limit microswitches, photocells,
sensitive edges etc.).
• Make sure that the anti-crush system stops the door within the limits provided for by
the standards in force.
• Check the emergency operation control device.
• Check the opening and closing operations with the control devices in use.
• Check the standard and customised electronic functioning logic .
CONTROL
The purpose of using the automated device is to enable motorized door opening and closing.
There are various options when it comes to the control system (manual, remote control, access
control with magnetic badge etc.) depending on the installation’s needs and characteristics.
See the relevant instructions for the various control system options.
People due to use the automated device must be instructed how to control and use it.
MAINTENANCE
When performing maintenance of any kind, cut off power to the system.
• Check the drive system at regular intervals.
• Check all safety devices installed for the door and drive.
• In the event of any anomalous functioning which cannot be resolved, disconnect the
power supply and contact a specialised technician (installer). Whilst the automation is
out of order, activate the manual release to allow manual opening and closing.
SCRAPPING
WARNING! Employ the services of qualified personnel only. Materials must be disposed of in
accordance with the regulations in force. There are no particular hazards or risks involved in
scrapping the automated system. For the purpose of recycling, it is best to separate dismantled
parts into like materials (electrical parts - copper - aluminium - plastic - etc.).
DISMANTLING
WARNING! Employ the services of qualified personnel only.
If the automated system is being dismantled in order to be reassembled at another site,
you are required to:
• Cut off the power and disconnect the whole external electrical system.
• See to the replacement of any components that cannot be removed or happen to be
damaged.
ENGLISH
GENERAL SAFETY
8 -
PEgASO
D811685 00100_02