BFM Gallery Arch Tray NG2 Series Page 19 Installation, Maintenance & User Instructions Download

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4.3

Removing the Control Tap from the fire.

4.3.1

Remove the burner assembly as in section 4.1.

4.3.2

Pull the control knob off the control tap spindle.

4.3.3

Loosen and remove the two gas pipe retaining nuts from the control

tap and release the ends of the gas pipes from the control tap body.

Remove the push in thermocouple from the end of the control tap.

4.3.4

Unscrew the control tap locknut from the front of the control panel and

remove the control tap.

4.3.5

To refit a control tap, reassemble in reverse order noting that the control

tap locates with a flat in the control panel. Carry out a gas tightness

test after re-assembly.

4.4

Removing the Thermocouple

4.4.1

Remove the burner assembly as in section 4.1

4.4.2

Remove the push in thermocouple from the end of the control tap and

and remove the thermocouple retaining nut from the mounting bracket

on the burner assembly.

4.4.3

Re-assemble in reverse order and carry out a gas tightness test.

PARTS SHORTLIST

Replacement of any other parts must be carried out by a competent person such

as a registered gas installer. The part numbers of the main replaceable parts are

as follows, these are available from Gallery (see rear page for contact details)

Coal Pack

B-108860

Coal Fuelbed Matrix

B-108850

Coal / Ceramic Set (Complete) B-108840

NG Gas Valve

B-67090

LPG Gas Valve

B-76320

NG Burner Engine

B-72580

LPG Burner Engine

B-76960

Ignition Wire

B-67910

Summary of Contents for Gallery Arch Tray NG2 Series

Page 1: ...e With Gallery Cast Iron Insert s THIS PRODUCT IS NOT SUITABLE FOR PRIMARY HEATING PURPOSES Installation Maintenance User Instructions Hand these instructions to the user Model No GATCXXMN is for use on Natural Gas G20 at a supply pressure of 20 mbar in G B I E ...

Page 2: ...on 3 Assembling Fuel Bed and Commissioning 3 1 Assembling the ceramics and fuel bed Coal models 13 15 3 2 Lighting the appliance 16 3 3 Checking for clearance of combustion 16 17 products Section 4 Maintenance 4 1 Removal of the Burner Assembly 18 4 2 Removal of the Piezo Igniter 18 4 3 Removal of the Control Tap 19 4 4 Removal of the Thermocouple 19 Section 5 User Instructions Section 5 1 Conditi...

Page 3: ...eat Input 6 9 kW Min Gross Heat Input 2 5 kW Ignition Rate Cold Pressure 20 0 1 0 mbar Ignition Push button Piezo NOTE Pilot flame is integral to the burner design there is no seperate pilot assy Electrode Spark Gap 4 0mm Packed Weight NG 2 Arch Variant 6kg Inset Tray Dimensions with ceramic coals fitted Width 517mm Height 604mm Depth 120mm Gas Connection 8mm Compression Supplied with fire 3 ...

Page 4: ... appliances 6 B S 6461 Part 1 Installation of Chimneys and flues 7 I S 813 1996 Domestic Gas Installation Republic of Ireland No purpose made additional ventilation is normally required for this appliance when installed in G B When Installing in I E please consult document I S 813 1996 Domestic Gas Installation which is issued by the National Standards Authority of Ireland If installing in Norther...

Page 5: ...erhang over 150mm 1 5 FLUE CHIMNEY INSPECTION Before commencing installation a flue or chimney should be inspected to ensure that all the following conditions are satisfied 1 Check that the chimney flue only serves one fire place and is clear of any obstruction Any dampers or register plates other than those supplied on the cast front must be removed or locked in the open position 2 Brick stone bu...

Page 6: ...MNEY CATCHMENT SPACE The front opening of the fire place must be a minimum of 560mm wide and 690mm minimum in height If the opening exceeds these dimensions then a surround must be constructed from suitable non combustible material to produce a correct size opening Any surround must be suitably sealed to the fire place to prevent leakage See below in fig 1 When installing into a brick built chimne...

Page 7: ...es of debris collection volume fig 2 Opening Width mm Minimum Depth Required mm 560 minimum opening width 200 See fig 2 below for explanatory diagram Fig 2a The fireplace opening depth can exceed 160mm providing that when calculated the void volume does not exceed 247 dm3 7 Opening Width e g 560mm Depth Required e g 200mm ...

Page 8: ...se of minimum thickness 12mm 1 9 HEARTHS This appliance must only be installed on to a concrete or non combustible hearth The hearth material must be a minimum thickness of 12mm with the top surface at least 50mm above the floor The hearth must be fitted symmetrically about the fire opening and have a minimum width of 760mm and a minimum projection of 300mm forwards from the fire opening 1 10 SPIL...

Page 9: ... 715 BS EN 1856 2 A spillage test must always be carried out to check satisfactory clearance of flue products regardless of the type of flue the appliance is being fitted to To Install the Fire Proceed as follows a Carefully place the burner tray in the opening in the arch cast iron fascia b Centralise the fire in the opening and mark the centres of the two fixing holes which are located in the fr...

Page 10: ...CAN LEAD IN SOME FLUE CIRCUMSTANCES TO FLAME REVERSAL WHICH WILL DAMAGE THE CONTROLS GALLERY FIRES WILL NOT ACCEPT GUARANTEE CLAIMS ON THE BURNER UNIT THAT ARE A DIRECT RESULT OF THESE SLOTS IN THE CASTINGS NOT BEING SEALED CORRECTLY PLEASE SEE BELOW FIG 4B FOR AN EXAMPLE OF THIS SLOT IN THE CAST IRON FASCIA S Slot in Rear face as indicated must be sealed with suitable tape Fig 2b ...

Page 11: ...2 rawl plugs f Fit the rawl plugs supplied Fig 3 Gas Supply entering from RHS Fig 4 Gas Supply entering from LHS Cast Iron Back Approx 40mm Fireplace Gas Supply Cast Iron Back Approx 40mm Fireplace Gas Supply 11 NOTE For servicing reasons the fire must not be fixed in place using silicone or similar adhesives Failure to use the fixings screws and rawlplugs provided may invalidate any warranty ...

Page 12: ...oint screw from the inlet elbow and fit a manometer b Turn on the main gas supply and carry out a gas tightness test c Depress the control knob and turn anti clockwise to the position marked ignition low Hold in the control knob for a few seconds to purge the pipe work then press the igniter button The burner should light continue to hold the control knob for a few seconds then turn to the full on...

Page 13: ...r face of the cast iron back panel ensuring the locating groove in the fuel bed fits onto the raised channel in the fuel bed support as shown in Fig 6 Make sure that the fuelbed base is located centrally on the burner tray See Fig 5 below Fig 5 b Locating groove in fuel bed base fits onto raised channel in metal fuel bed support Fig 6 13 Metal Fuel bed Support Locating groove in fuel bed base ...

Page 14: ...RS IN POSITION TO ALLOW CLARITY OF IMAGES c Fit five of the coals along the front row of the fuelbed matrix as shown in Fig 7 below Fig 7 d Fit three off coals into the recess s on the rear edge of the fuelbed as shown in fig 8 below Fig 8 14 ...

Page 15: ... four small coals can be placed randomly on the fuelbed to give the most pleasing aesthetic The exact position and fit of the coals may be finely adjusted to give the best appearance Warning Use only the coal set supplied with the fire When replacing the coals remove the old coals and discard them Fit a complete set of coals of the correct type Do not fit additional coals or any coals other than a...

Page 16: ...position marked ignition low rate Hold in the control knob for a few seconds to purge the pipe work c Continue to hold in the control knob and press the igniter button If the burner does not light continue to press the igniter button until ignition occurs Continue to hold the control knob for a minimum of 10 15 seconds to allow the thermocouple to heat up if the burner goes out when the control kn...

Page 17: ...strictor plate should be removed and the test repeated d If spillage persists the flue is not functioning correctly and a fault exists If after investigation the fault cannot be traced and rectified the fire must be disconnected from the gas supply and expert advice obtained e If there is an extractor fan fitted any where in the vicinity of the appliance or in adjacent rooms the spillage test shou...

Page 18: ... 2 Remove the fret ash pan cover out of the way and put them in a safe location Remove the loose coals from the fuel bed Remove the fuelbed matrix 4 1 3 Isolate the gas supply and remove the inlet pipe from the appliance inlet elbow Unscrew and remove the two screws which retain the burner at the base Remove the burner assembly from the fire 4 1 4 To refit the burner assembly Push the burner to lo...

Page 19: ...ghtness test after re assembly 4 4 Removing the Thermocouple 4 4 1 Remove the burner assembly as in section 4 1 4 4 2 Remove the push in thermocouple from the end of the control tap and and remove the thermocouple retaining nut from the mounting bracket on the burner assembly 4 4 3 Re assemble in reverse order and carry out a gas tightness test PARTS SHORTLIST Replacement of any other parts must b...

Page 20: ... year by a registered gas installer and that during the service the fire is removed from the fire opening and the chimney or flue visually checked for fallen debris or blockages which must be removed The chimney should also be checked to ensure clearance of flue products These are conditions of the manufacturers guarantee After installation or during servicing a spillage test must always be carrie...

Page 21: ...s not a seperate component In the unlikely event of a failure of the igniter the fire can be lit as follows Depress the control knob and turn anti clockwise to the position marked ignition rate Insert the tip of a lit taper into the fuelbed ceramic matrix from the side directly above the burner This will light the main burner at low rate IMPORTANT TAKE CARE NOT TO LEAN OVER THE FUELBED WHILST ATTE...

Page 22: ...ng Gallery See rear cover of this book for contact details The coals must only be replaced with a complete and genuine replacement set and the fire must never be run with the wrong number or damaged coals The fuel bed must be carefully re assembled as stated in section 3 1 USER REPLACEABLE PARTS The only user replaceable parts on this fire are the fuelbed components and coals which may be replaced...

Page 23: ...connection Ensure spark electrode gap is as stated in Section 1 appli ance information If the gap is OK change the ignition lead first and re try If the burner still does not light change the piezo igniter No Is the gas supply isolated at the isolation point on the burner tray or at the gas meter Yes Check isloation tap on burn er tray also checkon off valve at gas meter then re try Is the correct...

Page 24: ...ner stay alight upon releasing the control knob No Will the main burner stay alight on low and high but only work intermitently Will the main burner stay alight on low then go out when turned to high Yes No Yes Does any air require purging from the gas supply pipework No Yes No Check thermocouple connection into back of the gas valve Product Working Correctly No Further action necessary If the bur...

Page 25: ...Trent Staffordshire ST4 4TJ www bfm europe com Telephone General Enquiries 01782 339000 Telephone Technical Advice 01782 339064 Telephone Service 01782 339008 PLEASE NOTE Before calling the Service Telephone Department please ensure that you have the model number of the product available The model number is found on the rating plate of the product which is fitted to the control panel e g GATCXXMN ...

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