BFI Automation 3016 Original Operating Instructions Download Page 1

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Original Operating Instructions

Type:

Document

Original Operating Instructions

Flame Amplifier

Type:

3016

Document:

BA 3016 EN REV.4

BFI Automation

Mindermann GmbH

Eggerscheidter Strasse 57

D-40883 Ratingen Germany

Tel49 (2102) 9682-0
Fac49 (2102) 9682-42

http://www.bfi-automation.de

Original Operating Instructions

Summary of Contents for 3016

Page 1: ...ting Instructions Flame Amplifier Type 3016 Document BA 3016 EN REV 4 BFI Automation Mindermann GmbH Eggerscheidter Strasse 57 D 40883 Ratingen Germany Telephone 49 2102 9682 0 Facsimile 49 2102 9682 42 http www bfi automation de Original Operating Instructions ...

Page 2: ...ii ...

Page 3: ...3 Testing in keeping with the German Workplace Safety Ordinance BetrSichV 2 7 2 5 4 Safety test 2 7 3 Technical data 3 1 3 1 General characteristic features 3 1 3 2 Electrical system mechanical system function 3 1 3 3 Weight 3 2 3 4 Dimensions 3 2 3 5 Adjustment and display elements 3 3 3 6 Device design 3 4 3 7 Block diagram 3 5 4 Transport installation and connection 4 1 4 1 Scope of delivery 4 ...

Page 4: ...ilure detection 5 5 5 6 4 Current output 5 6 5 7 Wiring 5 7 5 8 Galvanic decoupling 5 7 5 9 Parallel connection of flame scanners 5 8 6 Operation of the flame amplifier 6 1 6 1 Connection of the flame amplifier 6 1 6 2 Testing the flame amplifier 6 1 6 3 Initial operation of the flame amplifier 6 2 6 4 Factory setting of the flame amplifier 6 2 7 Maintenance and servicing 7 1 8 Failures 8 1 9 Orde...

Page 5: ...downtimes and increase the reliability and life of the device All illustrations and drawings in these operating instruc tions are shown for illustration purposes and are not au thoritative detailed designs The operating instructions always have to be accessible at the device They have to be read and applied by each person who is required to work with on the device This work may involve for example...

Page 6: ...t in death or severe injury Follow the instructions that accompany this warning to prevent the potential risk of death and severe personal in jury This warning level indicates an potentially hazardous situation If the hazardous situation is not prevented this may result in slight or moderate injuries Follow the instructions that accompany this warning to prevent the injury of persons This warning ...

Page 7: ...losure and reproduction of documentation in whole or in part as well as the exploitation and communi cation of its content shall not be permitted unless ex pressly stated otherwise Offenders are liable for prosecu tion and the payment of damages We reserve all rights to exercise industrial property rights 1 4 Disposal information The flame amplifier is equipped with electrical and elec tronic comp...

Page 8: ...nised technical rules for safe and professional working also have to be observed in addition to the oper ating instructions and the regulations on accident preven tion applicable to the country and place of use The warranty shall become void for example in the event of inappropriate use use of impermissible equipment incorrect connection prior works that are not part of the supplied product or ser...

Page 9: ...check that staff are safety conscious and aware of hazards and are observing the operating in structions Before starting work staff who are assigned to work with on the device have to have read and understood the operating instructions in particular the chapter on Safety as well as the relevant regulations The operating instructions and relevant regulations have to be stored in such a way that the...

Page 10: ...es approved by us may be used This also applies to the components of other manufacturers that have been used The installation or use of non approved spare and acces sory parts and any unauthorized retrofits and modifica tions are not permitted for safety reasons and exclude any liability by BFI Automation for consequential damages BFI Automation is liable for possible errors or omissions with the ...

Page 11: ...ive 2004 108 EU This declaration of conformity of the European Communi ties is the result of an examination of the TD Department of BFI Automation in accordance with the European Standards If the system will be changed without our ap proval this declaration will become invalid Description of the system Flame amplifier Part type 3016 in combination with a BFI flame scanner Directives 2006 95 EC for...

Page 12: ...8 1 9 Address of the manufacturer BFI Automation Mindermann GmbH Eggerscheidter Strasse 57 D 40883 Ratingen Germany Tel 49 0 2102 9682 0 Fax 49 0 2102 9682 42 E mail info bfi automation de Internet www bfi automation de ...

Page 13: ...afety oriented binary signals for Flame ON OFF On account of the continuous fully electronic self test of its function the flame amplifier is approved for continuous operation Danger when improperly used The device may cause hazards if it is not used as in tended and or for any other purposes The device has to be used only for the purposes for which it is intended The procedures described in the o...

Page 14: ...person Persons who are under the influence of drugs alcohol or medication that affects reactivity shall not be permitted to carry out work on the device Connection set up maintenance and repair work may only be carried out by qualified specialist staff This device may cause hazards if it is operated inappro priately by untrained staff or if it is not used for its in tended purpose Generally valid ...

Page 15: ...carry out set up and or maintenance work Operating staff have to be informed before mainte nance or other special work is carried out Replace worn or defective parts Use suitable maintenance tools only After repair work refit all safety devices and carry out electrical and mechanical checks Check the operating instructions for details of displays as well as switch on and switch off procedures Prio...

Page 16: ...proper operation of the device The device has been fitted with warning and danger signs for the protection of operating staff These signs have to be observed Damaged or illegible signs have to be re placed immediately 2 4 2 Safety devices on the flame amplifier The flame amplifier has been fitted with the following safety devices Self test Housing protection against accidental contact Flame proof ...

Page 17: ...dlines stipulated by BFI Automation including information on the replacement of parts assemblies have to be observed These tasks may only be carried out by authorised specialist staff Operating staff have to be informed before mainte nance or other special work is carried out A supervisor has to be appointed Screw connections which have been loosened during maintenance and servicing work have to b...

Page 18: ...uct Check the device in regular intervals Any defects or faults ascertained have to be corrected immediately Switch off the device until the defects have been cor rected Equipment parts undergoing inspection maintenance or repair work have to be made de energised if re quired First check that the disconnected parts are no longer live then short to earth Also isolate neighbour ing live parts If wor...

Page 19: ...ations In case of queries please get in touch with BFI Automa tion 2 5 4 Safety test In order to ensure correct operation the flame scanners as well as flame amplifiers of all applications have to be tested several times by starting and stopping the burner several times In all cases the flame relay has to be switched off reliably in case of an absent flame Carry out this test whilst several neighb...

Page 20: ...Safety 2 8 ...

Page 21: ...ociation TÜV Approved of by DIN DVGW 3 2 Electrical system mechanical system function Item Value Power supply 24 V DC Consumption approx 150 mA Preliminary fuse built in 0 5 A time lag Operating temperature 0 60 degrees Intensity display 10 segments LED bargraph Status displays LED yellow for flame relay LEDs green for sensitivity level LED red for failure Failur display coded upper 5 LEDs from ba...

Page 22: ...cts 1 x internally fused with 1A 250VAC VDE 0110 Klasse C 250V max switching voltage 250V ohmic load max switching current 1A ohmic load max switching power 300 VA 1 x 24VDC 1A ohmic load 1 x 24VDC 1A ohmic load Type of protection IP 00 in non installed state Table 3 2 3 3 Weight Weight approx 0 5 kg 3 4 Dimensions All slide in modules of series 3000 completely pluggable for use in card magazines ...

Page 23: ... T MP 100 50 0 3016 70 78 14TE 0 34 128 70 1 2 3 4 5 6 7 3 5 Adjustment and display elements 1 LED display sensitivity I active 2 Rotary switch setting sensitivity I 3 LED display failure 4 LED display flame relay active 5 LED bar graph Intensity 6 LED display sensitivity II active 7 Rotary switch setting sensitivity II ...

Page 24: ...tandard EN298 as well as TRD 411 414 Every failure of component part will cause the safe switching OFF of the flame relay The flame scanner signal see separate operating instruc tions of the flame scanner reaches the sensitivity control lers in the form of a pulse telegram through a filter and pulse shaper stage Subsequently the flame signal is dis tributed to two different function channels 1 Mon...

Page 25: ... 1 a16 Sensetivity II ON 24V DC 40mA S3 Switch sensitivity 2 c16 Failure D Bargraph display a20 c4 24V PLC internal U Sensetivity switch a24 c14 0V PLC internal K1 Relay failure c18 output 0 4 20mA K2 Relay sensitivity II c20 Auxiliary relay flame OFF K3 Flame relay a22 Auxiliary relay flame ON K4 Safety relay c22 Auxiliary relay root K5 Relay sensitivity c26 Flame relay root a28 Flame relay OFF c...

Page 26: ...Technical data 3 6 ...

Page 27: ...nd compare with the delivery note Checking for completeness Check the entire delivery for completeness against the accompanying delivery note Please refer to our terms of sale and delivery otherwise Report any damage After arrival of the device and accessories notify the shipping agent the insurance company and BFI Automa tion immediately in case of any damage caused by trans port or inadequate pa...

Page 28: ...e card board and plastics foils foamed material The packaging material also includes materials added to the packed goods as protection against moisture e g bags with sili cagel Packaging has to be disposed of in an environmentally friendly way and in accordance with the relevant provi sions on disposal 4 3 Forwarding instructions Do not drop the device during transport and do not subject to heavy ...

Page 29: ...t installation 4 6 2 19 built on housing wall mount installation 4 6 3 Dimensions for 19 built in on housing All dimen sions 0 4 mm 14 TE 28 TE 42 TE 56 TE 84 TE for 1 slide in module for 2 slide in modules for 3 slide in modules for 4 slide in modules for 6 slide in modules 3000 4000 3000 4000 3000 4000 3000 4000 3000 4000 Dimension A 110 3 181 4 252 6 323 7 465 9 Dimension B 127 1 198 2 269 4 34...

Page 30: ...supply voltage complies with the voltage indicated on the type plate 24 VDC Prior to connection check the device and the connecting cables for visible damage Push the flame amplifier into the 19 rack and connect the connecting cable up to the rack Various connection possibilities are available Back panel R screw terminal on the rear Back panel F screw terminal on the front Pin connector Flat Pin 2...

Page 31: ...S or internal set to 0V with jumper X3 24V SPS or internal set to 24V with jumper X2 24V DC 1A max 250V AC 1A max Intensity T1A F2 safety circuit lead safety circuit lead flame ON ground lead subsidiary circuit flame OFF subsidiary circuit lead sensitivity II ON measurement channel 0 4 20mA failure switchover sensitivity I 0V sensitivity II 24V DC 40mA max subsidiary circuit flame ON K5 K1 K2 K3 2...

Page 32: ...l GND 9 c10 scanner 2 signal GND 10 a12 scanner 1 power supply GND 11 c12 scanner 2 power supply GND 12 a16 external changeover sensitivity II 24 VDC 40 mA 13 a14 power supply input GND 14 c14 analogue output GND 15 c16 failure 24 VDC 40 mA 16 a18 message sensitivity II on 17 c18 analogue output 0 4 20 mA 18 c20 auxillary circuit flame OFF 19 a22 auxillary circuit flame ON 20 c22 auxillary circuit...

Page 33: ...place Maximum relative humidity 60 Make sure that packages are not stored in the open In addition It has to be assured that the floor in the stor age area will remain dry throughout the storage period Protect from direct sunlight Storage temperature 15 degrees to 25 degrees C 59 degrees to 77 degrees F Store in a dustfree location Avoid mechanical vibrations and damage ...

Page 34: ...Transport installation and connection 4 8 ...

Page 35: ...d via a 10 section bar graph display The sensitivity level I or II is displayed via two LED s green A further LED yellow signals flame on Finally the error LED red is situated on the front plate 5 3 Function The BFI flame monitoring system consists of one flame scanner for instance type 2 which transmits depending on the flame intensity information received more or less pulses to the flame amplifi...

Page 36: ...tion that the time between channel selection and actual switch over can be up to 1s Sensitivity adjustment is achieved by means of a 16 digit hexadecimal turn switch at the front plate There is one turn switch for each channel the active sensitivity level has to be taken care of for the adjustment The 0 position requires a stronger signal to activate the flame relay The sensitivity can be increase...

Page 37: ...the connection between inten sity and pulse rate Sensetivity adjustment Flame ON Flamme OFF 0 502 403 1 354 281 2 305 240 3 246 194 4 206 159 5 176 136 6 132 100 7 120 89 8 102 77 9 84 59 A 71 53 B 68 47 C 56 42 D 43 30 E 33 18 F 27 12 Table 5 4 ...

Page 38: ...e time stable intensity level or whether there are severe fluctuations In case of fluctuations a longer switch off time has to be chosen to compensate short signal fall outs in order to avoid an unde sired switch off The adjustable switch off times are listed below Switch pos Time OFF ms 0 200 1 250 2 300 3 350 4 400 5 450 6 500 7 550 8 600 9 650 Table 5 5 During selftest phase the flame scanner s...

Page 39: ... itself If there is for ex ample no flame scanner connected to the flame amplifier this will be indicated by the failure LED and the lightning of the uppermost bargraph By connecting the flame scanner the failure indication will be turned off and the system will continue normal operation After commission ing the system usually the display will be not observed continuously To indicate any failure w...

Page 40: ...site please send them back for fac tory repair The presence of a failure will lead to a drop off of the fail ure indication relay During normal operation this relay will be turned on This has to be taken into consideration while connecting this signal to the BMS 5 6 4 Current output The current output which is dependent on the intensity could be selected in the range of 0 20 mA or 4 20mA by the Di...

Page 41: ...ing the EMC protection Flame scanner and current output will be supplied with the same 24 V DC If necessary a decoup ling network between current output and BMS has to be used All relay contacts are dry contacts 5 8 Galvanic decoupling The relais contacts of K1 K2 and K5 are connected to in ternal power supply by factory A galvanic decoupling for the in and outputs of the DCS is possible If the ga...

Page 42: ...ame scanners The flame amplifier has been designed for the connection of two flame scanners in parallel operation The pin con nectors a4 a6 a8 a10 and a12 are used to connect a flame scanner The pin connectors c4 c6 c8 10 and c12 are used to connect the second flame scanner flame amplifier backpanel flame scanner ...

Page 43: ...he flame scanner and a slide in power supply unit to the flame amplifier observe the separate operating instructions of the flame scanner and of the slide in power supply unit 6 2 Testing the flame amplifier In order to ensure a correct operation flame amplifier as well as flame scanner have to be tested several times in case of all applications by starting and stopping the burner several times th...

Page 44: ... of the flame to be monitored the Flame LED has to be lit This LED has to be allocated to the Flame on and Flame off safety circuit The safety circuit is connected by means of the pin connectors c28 a28 and c30 The flame intensity is displayed by a bar graph display One bar represents 2 0 mA 0 20 mA or 1 6 mA 4 20 mA The flame intensity indicator must be in the range be tween 50 and 100 If the out...

Page 45: ...Maintenance and servicing 7 1 7 Maintenance and servicing The flame amplifier 3016 requires no maintenance For cleaning use a moist cloth to wipe the front panel from the outside only ...

Page 46: ...Maintenance and servicing 7 2 ...

Page 47: ...nner Check cable 3 bar is on Clock cycle is too long Send unit to the repair center 4 bar is on Clock cycle is too short Send unit to the repair center 5 bar is on MP Monitor chan nel and proc ess channel are unequal Send unit to the repair center Analogue signal 25 100 LED Flame ON Relay contact or wiring prob lem Check fuse F102 T 1 amp Check electrical con nection Burner trips Analogue signal f...

Page 48: ...Failures 8 2 ...

Page 49: ...Order data 9 1 9 Order data Flame amplifier 3016 is available from BFI Automation GmbH under the following order data Typ Order Nr Flame amplifier 3016 G 616 Table 9 ...

Page 50: ...Order data 9 2 ...

Page 51: ...lt in housing two parts 28TE IP 20 with back panel 3000R G 702 1 19 built in housing two parts 28TE 32 pole fe male connector style D G 702 2 19 built on housing three parts 42TE IP 20 with back panel 3000F G 703 19 built in housing three parts 42TE IP 20 with back panel 3000R G 703 1 19 built in housing three parts 42TE 32 pole fe male connector style D G 703 2 19 built on housing four parts 56TE...

Page 52: ...ack panel 3000F G 706 7 Housing with terminal compartment 20TE IP66 shock resistant ABS G 707 1 Housing with terminal compartment 30TE IP66 shock resistant ABS G 707 2 Housing with terminal compartment 49TE IP66 shock resistant ABS G 707 3 Ex proofed built on hous ing 42TE with terminal compartment and viewing window 1830 5313 01 Built on housing 4HE IP55 for in situ mounting incl accessories G 70...

Page 53: ...Accessories 10 3 Rack 84TE 3HE with 6 x back panel 3000F G 801 2 back panel 3001F E 301 0 back panel 3001R E 301 1 Table 10 ...

Page 54: ...Accessories 10 4 ...

Page 55: ...Accessories 10 5 ...

Page 56: ...t BFI Automation and our products under Products catalog download under http www bfi automation de download bfi_pk_en_digi pdf or with QR Code Image brochure download under http www bfi automation de download image_en pdf or with QR Code BFI Automation 2016 ...

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