Beyond ZQ203-100 Operation Manual Download Page 9

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disc is not in touch with the tool joint. But the cam (36) with a fixed slope rotates

along with the rotation of the float body, the rollers (35) located at the back of the

jaw will go up along the spiral surface and comes close to the center along the

groove (E-E Turned), and at last grip against the drill string joint. Meanwhile the

notched gear will drive the brake disc, the jaw rack and the laws on the floating

body and drill string' to rotate for the operation of making up and braking out.

The lower tongs is to drive the jaw rack to rotate in the case body through air

gripping cylinder (38), thus gripping or loosening the joint beneath.

3.3.2 The floating body, owing to the relative position between the upper tongs

and the lower tongs is variable; it is necessary that upper tongs can float relatively

to the lower tongs.

3.3.3 The brake mechanism, in order to cause relative motion between roller

and cam (in the operation of making up and braking out), it is necessary to design a

brake mechanism of the law rack for every type of power tongs.

Refer to Fig. 1, the brake mechanism consists of the two brake bands round

the brake discs, connecting rod (28) and adjusting tube (27), the spring force of the

adjusting tube can be adjusted to change the value of braking moments by rotating

the adjusting tube. The brake mechanism can center the floating body with drill pipe

and meet the requirements of eccentric joint.

3.3.4 Restoration mechanism: There are three problems of restorations for

aligning notches to power tongs of open head, that is, the aligning of floating body

with the case body, the aligning of jaws rack of the upper tongs with the floating

body, and the aligning of laws rack of the low tongs with the case body. First, align

approximately with high speed, then align accurately with low speed, by this way,

the floating body can be aligned exactly with the case body.

The aligning of law rack of the upper tongs with the floating body is just the

same as the aligning of jaw rack of the lower tongs with the case body. Refer to B-B

turned of Fig. 1, pin (40) is fixed on the floating body, the locating turning pin (41)

connected with the locating handle (4) is fixed on the sleeve (23) of the brake disc.

Obviously, the floating body in the position as shown in Fig. 1 is capable of

relative motion to the right with respect to the brake disc, that is, to make counter

clockwise rotation (breaking out position). If the locating handle is reversely turned

180 degree, the floating body is capable of relative motion to left with respect to the

brake disc, that is, to make clockwise rotation (making up position). The brake disc

will be aligned with the floating body while the floating body is turned reversely until

the locating pin (40) is in touch with the locating turning pin (41 ) . In order to

observe conveniently, the position of the locating handle of the upper tongs should

Summary of Contents for ZQ203-100

Page 1: ...Http www sdbeyondpetro com ZQ203 100 DRILL PIPE POWER TONG OPERATION MANUAL ZQ203 100 SM STANDARD SY T5074 2004 PATENT No 90102517 8 7K 0048 Company Contact ADD No 1201 E commerce Building Qingzhou Ci...

Page 2: ...tp www sdbeyondpetro com Contents General Description 2 Sections 1 Functions 3 2 Operation Range 5 3 Structure of Main Parts 5 4 Installation and Commission 11 5 Adjustments of Torque and Speed of Ton...

Page 3: ...Add No 1201 E commerce Building Qingzhou City Shandong Province China 262500 Tel Fax 86 536 3027478 1201 Email sales sdbeyondpetro com Http www sdbeyondpetro com...

Page 4: ...ng turning pin General Description ZQ203 100 Drill Pipe Power Tong is a new type of mechanized tool on drilling floor Lanzhou Petroleum Machinery Research Institute and JIANGSU RUSHI MACHINERY CO LTD...

Page 5: ...nd align with the door of the tongs An air cylinder is available to shift the tong onto or off the well head without the heed of pulling or pushing the tongs by manpower The suspensions hanger of the...

Page 6: ...the Tongs Head at Various Flow Flow L min Speed of the Tongs Head r p m High Speed Low Speed 114 40 2 7 100 35 1 2 4 90 31 6 2 1 80 28 1 9 70 24 5 1 7 60 21 1 4 1 4 The torque of the tongs head at var...

Page 7: ...46 126 mm drill pipe joint 31 2 121 101 mm drill pipe joint 1 5 2 Max Wear allowance is 20 mm for each size of drill pipe joint eccentric wear allowance is 5 mm 1 5 3 The total length of drill pipe bo...

Page 8: ...break out at low speed the tongs is provided with a two speed planet shift gear and unique breaking mechanism for shifting the gear without stopping the tongs The efficiency of the tongs is therefore...

Page 9: ...f braking moments by rotating the adjusting tube The brake mechanism can center the floating body with drill pipe and meet the requirements of eccentric joint 3 3 4 Restoration mechanism There are thr...

Page 10: ...7 3 5 Hydraulic System In order to simplify hydraulic system only the hydraulic motor uses hydraulic oil as source power see Fig 5 hydraulic oil from oil tank 8 goes through oil pump 1 filter 2 to ha...

Page 11: ...Add No 1201 E commerce Building Qingzhou City Shandong Province China 262500 Tel Fax 86 536 3027478 1201 Email sales sdbeyondpetro com Http www sdbeyondpetro com...

Page 12: ...Add No 1201 E commerce Building Qingzhou City Shandong Province China 262500 Tel Fax 86 536 3027478 1201 Email sales sdbeyondpetro com Http www sdbeyondpetro com...

Page 13: ...Add No 1201 E commerce Building Qingzhou City Shandong Province China 262500 Tel Fax 86 536 3027478 1201 Email sales sdbeyondpetro com Http www sdbeyondpetro com...

Page 14: ...5 1 2 casing The fixing post is installed on the substructure In order to prevent it from loosening and rotating when in use the bottom of the fixing post is welded to form a square then make it tight...

Page 15: ...y this way adjust the adjusting bolts serial number is 8 in Fig 1 of the suspension rod so that the pin and box of drill pipe can contact closely to the two plug screw of the upper and low tongs respe...

Page 16: ...No 1201 E commerce Building Qingzhou City Shandong Province China 262500 Tel Fax 86 536 3027478 1201 Email sales sdbeyondpetro com Http www sdbeyondpetro com Fig 10 Installation on another drilling r...

Page 17: ...Add No 1201 E commerce Building Qingzhou City Shandong Province China 262500 Tel Fax 86 536 3027478 1201 Email sales sdbeyondpetro com Http www sdbeyondpetro com...

Page 18: ...valve to make the oil pump run idly meanwhile the reading of the pressure gauge should not exceed 1 5 MPa 6 3 Check on whether the size of jaw is in correspondence with the size of dril1 pipe sub If i...

Page 19: ...the tong is shut down After hoisting the stand proceeds to restore again this procedure will save time 6 10 Before the pin has not spinned out of the box completely don t hoist drill pipe upward to p...

Page 20: ...the cam serial number is 36 in Fig 1 and roller parts are cleaned up coat their surface with grease the cam should be clean and the roller pin should be able to restore freely 7 5 After every three w...

Page 21: ...king to cause air pressure dropping below 0 5 MPa 9 Dirty tongs and much filth in law rack to cause roller difficult to roll but slip 10 When jaws replaced relevant plug screw not replaced 11 Drill pi...

Page 22: ...e band lining worn excessively 4 Quick release valve leaking 1 Replace the airline leaking 2 Clean and polish the slide or replace valve 3 Replace air tyre of clutch or brake band lining 4 Replace the...

Page 23: ...e four sizes jaws for different size of pipe they are 8 51 2 41 2 5 and 31 2 to respectively five kinds of rollers they are 80 90 100 110 and 120 mm When the 4 51 2 jaw is used for 5 pipe it is matche...

Page 24: ...ion of Hydraulic Oil 10 1 In hydraulic transmission viscosity is a primary parameter in selecting hydraulic oil The viscosity of hydraulic oil vary as its working temperature therefore the working tem...

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