Beyond ZQ203-100 Operation Manual Download Page 23

Add: No. 1201, E-commerce Building, Qingzhou City,

Shandong

Province,

China,

262500

Tel/Fax:

+86-536-3027478

山东省青州市开发区电商大厦

1201

Email:

[email protected]

Http://

www.sdbeyondpetro.com

c) Oil line broken.

d)Loose contact between joint

and oil line .

e) Relief valve stuck.

f) V belt too loose to work for

pump.

3.Large brake band too loose.

c) Replace oil line.

d) Tighten up joint.

e) Olean relief valve.

f) Jack up oil tank to tighten belt.

3. Adjust large brake band to

proper condition.

Hydraulic

system normal

but tongs not

rotate

Motor damaged

Repair the motor.

Motor

or

pump

overheated

1.Too

long

for

service

continuously.

2.Viscosity of oil too high or

too low.

3.Reservoir oil level too low.

1.Stop to cool until normal.

2.Replace with proper viscosity

oil.

3.Stop to fill with oil if enough.

9. Some Explanations

9.1 The tongs have four sizes jaws for different size of pipe, they are 8", 51/2",

41/2-5" and 31/2"to respectively five kinds of rollers, they are

φ

80,

φ

90,

φ

100,

φ

110 and

φ

120 mm. When the 4"~51/2" jaw is used for 5" pipe, it is matched with

φ

100 roller, and for 41/2" pipe with

φ

110 roller. Each size is marked on the jaw

itself and there are four pieces for each size of jaw.

9.2 The tongs has five of plug screw sizes for different size of drill string. Each

size has a mark on itself. Don' t confuse with them in application.

9.3 If dies of the tongs are not so many. They can be substituted with the dies

of the Manual Tongs, but only on occasion that the drill string is fitted with rock bit

during a trip. If the string is in combination with a scrapping bit, the slot to fixed die

on jaw will be damaged.

9.4 The torque of breaking out is high, so it cannot be used without the door,

otherwise, it will cause deformation of the case body, resulting discard on the tongs.

9.5 Max. Pressure of hydraulic system should be below 16. 6 MPa, the

Summary of Contents for ZQ203-100

Page 1: ...Http www sdbeyondpetro com ZQ203 100 DRILL PIPE POWER TONG OPERATION MANUAL ZQ203 100 SM STANDARD SY T5074 2004 PATENT No 90102517 8 7K 0048 Company Contact ADD No 1201 E commerce Building Qingzhou Ci...

Page 2: ...tp www sdbeyondpetro com Contents General Description 2 Sections 1 Functions 3 2 Operation Range 5 3 Structure of Main Parts 5 4 Installation and Commission 11 5 Adjustments of Torque and Speed of Ton...

Page 3: ...Add No 1201 E commerce Building Qingzhou City Shandong Province China 262500 Tel Fax 86 536 3027478 1201 Email sales sdbeyondpetro com Http www sdbeyondpetro com...

Page 4: ...ng turning pin General Description ZQ203 100 Drill Pipe Power Tong is a new type of mechanized tool on drilling floor Lanzhou Petroleum Machinery Research Institute and JIANGSU RUSHI MACHINERY CO LTD...

Page 5: ...nd align with the door of the tongs An air cylinder is available to shift the tong onto or off the well head without the heed of pulling or pushing the tongs by manpower The suspensions hanger of the...

Page 6: ...the Tongs Head at Various Flow Flow L min Speed of the Tongs Head r p m High Speed Low Speed 114 40 2 7 100 35 1 2 4 90 31 6 2 1 80 28 1 9 70 24 5 1 7 60 21 1 4 1 4 The torque of the tongs head at var...

Page 7: ...46 126 mm drill pipe joint 31 2 121 101 mm drill pipe joint 1 5 2 Max Wear allowance is 20 mm for each size of drill pipe joint eccentric wear allowance is 5 mm 1 5 3 The total length of drill pipe bo...

Page 8: ...break out at low speed the tongs is provided with a two speed planet shift gear and unique breaking mechanism for shifting the gear without stopping the tongs The efficiency of the tongs is therefore...

Page 9: ...f braking moments by rotating the adjusting tube The brake mechanism can center the floating body with drill pipe and meet the requirements of eccentric joint 3 3 4 Restoration mechanism There are thr...

Page 10: ...7 3 5 Hydraulic System In order to simplify hydraulic system only the hydraulic motor uses hydraulic oil as source power see Fig 5 hydraulic oil from oil tank 8 goes through oil pump 1 filter 2 to ha...

Page 11: ...Add No 1201 E commerce Building Qingzhou City Shandong Province China 262500 Tel Fax 86 536 3027478 1201 Email sales sdbeyondpetro com Http www sdbeyondpetro com...

Page 12: ...Add No 1201 E commerce Building Qingzhou City Shandong Province China 262500 Tel Fax 86 536 3027478 1201 Email sales sdbeyondpetro com Http www sdbeyondpetro com...

Page 13: ...Add No 1201 E commerce Building Qingzhou City Shandong Province China 262500 Tel Fax 86 536 3027478 1201 Email sales sdbeyondpetro com Http www sdbeyondpetro com...

Page 14: ...5 1 2 casing The fixing post is installed on the substructure In order to prevent it from loosening and rotating when in use the bottom of the fixing post is welded to form a square then make it tight...

Page 15: ...y this way adjust the adjusting bolts serial number is 8 in Fig 1 of the suspension rod so that the pin and box of drill pipe can contact closely to the two plug screw of the upper and low tongs respe...

Page 16: ...No 1201 E commerce Building Qingzhou City Shandong Province China 262500 Tel Fax 86 536 3027478 1201 Email sales sdbeyondpetro com Http www sdbeyondpetro com Fig 10 Installation on another drilling r...

Page 17: ...Add No 1201 E commerce Building Qingzhou City Shandong Province China 262500 Tel Fax 86 536 3027478 1201 Email sales sdbeyondpetro com Http www sdbeyondpetro com...

Page 18: ...valve to make the oil pump run idly meanwhile the reading of the pressure gauge should not exceed 1 5 MPa 6 3 Check on whether the size of jaw is in correspondence with the size of dril1 pipe sub If i...

Page 19: ...the tong is shut down After hoisting the stand proceeds to restore again this procedure will save time 6 10 Before the pin has not spinned out of the box completely don t hoist drill pipe upward to p...

Page 20: ...the cam serial number is 36 in Fig 1 and roller parts are cleaned up coat their surface with grease the cam should be clean and the roller pin should be able to restore freely 7 5 After every three w...

Page 21: ...king to cause air pressure dropping below 0 5 MPa 9 Dirty tongs and much filth in law rack to cause roller difficult to roll but slip 10 When jaws replaced relevant plug screw not replaced 11 Drill pi...

Page 22: ...e band lining worn excessively 4 Quick release valve leaking 1 Replace the airline leaking 2 Clean and polish the slide or replace valve 3 Replace air tyre of clutch or brake band lining 4 Replace the...

Page 23: ...e four sizes jaws for different size of pipe they are 8 51 2 41 2 5 and 31 2 to respectively five kinds of rollers they are 80 90 100 110 and 120 mm When the 4 51 2 jaw is used for 5 pipe it is matche...

Page 24: ...ion of Hydraulic Oil 10 1 In hydraulic transmission viscosity is a primary parameter in selecting hydraulic oil The viscosity of hydraulic oil vary as its working temperature therefore the working tem...

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