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Bettis P/N 137462E  
 Revision 

"A” 

 

Page 14 of 18  

 

3.3.20.2   Install caution tag (12-40) onto M3 jackscrews (4-30) and (6-30).  
 
3.3.20.3   Install retainer ring (12-30) and groove pin (12-20) into the hex drive hub (12-10)  
 

   or handwheel (12-10).  

 
3.3.21   Adjust both M3 jackscrews (4-30) and (6-30) back to setting recorded in Section 2 step  

2.1.2 under General Disassembly.   Tighten both M3 jackscrew hex nuts (4-40) and (6-
40) securely, while holding M3 jackscrews in position.  

 

SECTION 4 - ACTUATOR TESTING  

 

 

 

4.1 ACTUATOR 

TESTING 

 

4.1.1 

Leak Test - General

 - A small amount of leakage may be tolerated. Generally, a small 

bubble,  which  breaks  about  three  seconds  after  starting  to  form,  is  considered 
acceptable. 

 
4.1.2 

All  areas,  where  leakage  to  atmosphere may occur, are to be checked using a 
commercial leak testing solution. 

WARNING: 

Pressure is not to exceed the maximum operating pressure rating listed  

 

on the serial number tag (20).  

4.1.3  

All leak testing will use the customer normal operating pressure or the actuator name tag  

 

normal operating pressure (NOP).   NOTE:   When testing the actuator use a proper  

 

adjusted regulator to apply pressure to the actuator.  

 
4.1.4  

Before testing for leaks, apply and release the pressure listed in step 4.1.3 to both sides  

 

of the piston.   Repeat this cycle approximately five times.   This will allow the new seals  

 

to seek their service condition.  

 
4.1.5 

Apply the pressure listed in step 4.1.3 to the housing adapter side of the piston and allow 
the actuator to stabilize. 

4.1.6 

Apply a leak testing solution to the following areas: 
 
4.1.6.1   Cylinder to housing joint on CBA730 or cylinder to cylinder adapter to housing  
 

joints on CBA830, CBA930 and CBA1030 actuator models.  

4.1.6.2   On the outboard end of housing adapter (6-10) at the center bar hex nut.  
 

Checks the center bar to housing o-ring seal (5-20).  

4.1.6.3  Housing adapter stop screw / ES / M3 jackscrew o-ring seal (7-30). 

4.1.6.4  Torque shaft (1-30) to housing (1-10) interface.  Checks rod wiper seals (2-20). 

Summary of Contents for CBA1030

Page 1: ...ENGLISH LANUAGE BETTIS SERVICE INSTRUCTIONS DISASSEMBLY AND REASSEMBLY FOR CBAX30 DOUBLE ACTING SERIES PNEUMATIC ACTUATORS PART NUMBER 137462E REVISION B RELEASE DATE 18 April 2007...

Page 2: ...3 HOUSING DISASSEMBLY 6 SECTION 3 ACTUATOR REASSEMBLY 8 3 1 GENERAL REASSEMBLY 8 3 2 HOUSING REASSEMBLY 8 3 3 PNEUMATIC CYLINDER REASSEMBLY 11 SECTION 4 ACTUATOR TESTING 14 4 1 ACTUATOR TESTING 14 SE...

Page 3: ...lectrical power and pneumatic pressure has been removed from the actuator 1 1 4 Remove all piping and mounted accessories that will interfere with the disassembly of the actuator 1 1 5 This procedure...

Page 4: ...ed prepared and competent personnel WARNING For the protection of personnel working on Bettis actuators this procedure should be reviewed and implemented for safe disassembly and reassembly Close atte...

Page 5: ...1 All threads on CBA series actuators are Inch Unified and NPT 1 7 2 All tools Hexagons are American Standard inch 1 7 3 Suggested tools Two adjustable wrenches small standard screwdriver with sharp...

Page 6: ...y be equipped with one or two ES ES Extended Stops or M3 M3HW located on outboard end of housing 1 10 and end cap 4 20 2 1 2 Record the settings of stop screw ES or M3 jackscrews 6 30 and 4 30 before...

Page 7: ...cylinder 4 10 over piston 4 50 and remove 2 2 5 Remove piston 4 50 from center bar 8 10 NOTE The standard non M3 piston 4 50 is an assembly made up of one roll pin and one yoke pin do not attempt to...

Page 8: ...ve hex nut 6 40 from M3 jackscrew 6 30 NOTE CBA730 through CBA1030 M3 M3HW models the M3 jackscrew 4 30 can not be removed now The M3 used in these models can be removed later in this procedure using...

Page 9: ...tion as defined in Section 1 step 1 6 3 1 4 1 Before installation coat all moving parts with lubricant 3 1 4 2 Coat all seals with lubricant before installing into seal grooves 3 1 5 Torque shaft uppe...

Page 10: ...o the M3 jackscrew adapter 3 2 1 8 Install hex nut 6 40 onto M3 jackscrew 6 30 NOTE Rotate the hex nut down the M3 jackscrew until it is next to the M3 jackscrew adapter 3 2 2 Housing Adapter 6 10 ES...

Page 11: ...shaft 1 30 3 2 13 Install position indicator 1 50 onto the top of torque shaft 1 30 3 2 14 Rotate the torque shaft 1 30 so that the arms of yoke 1 20 point outward 3 2 15 Coat o ring seal 5 20 with lu...

Page 12: ...he stepped outer diameter of cylinder adapter 4 15 facing away from housing 1 10 3 3 2 2 Install one o seal 5 15 onto stepped diameter of cylinder adapter 4 15 3 3 3 Coat all areas of piston 4 50 with...

Page 13: ...end cap 4 20 NOTE Actuators equipped with an end cap M3 jackscrew 4 30 pre install M3 into end cap 4 20 per step 3 3 14 and then install pre assembled end cap into cylinder 4 10 per step 3 3 15 Actuat...

Page 14: ...ot allow end cap 4 20 to rotate during center bar tightening The end cap must maintain the position as described in step 3 3 16 M3 jackscrew must be installed to be in alignment with the target locate...

Page 15: ...serial number tag 20 4 1 3 All leak testing will use the customer normal operating pressure or the actuator name tag normal operating pressure NOP NOTE When testing the actuator use a proper adjusted...

Page 16: ...kscrew o ring seal 4 1 8 4 Remove pressure from pressure inlet port in the end cap 4 20 4 1 9 If an actuator was disassembled and repaired as a result of this procedure the above leakage test must be...

Page 17: ...ter 6 10 5 3 2 4 Install hex nut 6 40 onto ES 6 30 NOTE Rotate the hex nut down the ES until it is next to housing adapter 6 10 5 4 ADD AN EXTENDED STOP ES TO CYLINDER END CAP 4 20 NOTE Prior to disas...

Page 18: ...embly steps 2 3 2 and 2 3 3 5 5 3 Prior to actuator re assembly review all of Section 3 1 General Re assembly 3 2 Housing Re assembly and 3 3 Pneumatic Cylinder Re assembly 5 5 4 If new M3 housing ada...

Page 19: ...M3 cannot be installed on a standard CBA actuator unless the M3 targets are installed on the piston assembly as shown in Figure Number 2 If the M3 is operated with a piston that does not have a targe...

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