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Bettis P/N 137462E  
 Revision 

"A” 

 

Page 15 of 18  

 

4.1.6.5  End cap (4-20) port "hole".  Checks the piston to cylinder seal (5-40) and piston 

to center bar seal (5-25). 

4.1.6.6  Housing adapter (6-10) to housing (1-10) joint.  Checks o-ring seal 7-10). 

 
4.1.7 

Apply the pressure listed in step 4.1.3 to the end cap inlet port and allow the actuator to 
stabilize. 

4.1.8 

Apply a leak testing solution to the following areas: 

 

4.1.8.1  Cylinder to end cap joint.   Checks o-ring seal (5-10) on CBA730 or checks 

o-ring seal (5-15) on CBA830, CBA930 and CBA1030 actuators. 

 

4.1.8.2  Housing adapter (6-10) inlet port hole.  Checks the piston to cylinder seal (5-40) 

and piston to center bar seal (5-25). 

 

4.1.8.3  End cap ES, stop screw or M3 jackscrew o-ring seal. 

 

4.1.8.4  Remove pressure from pressure inlet port in the end cap (4-20). 

4.1.9 

If an actuator was disassembled and repaired as a result of this procedure, the above 
leakage test must be performed again. 

 
4.1.10  After the actuator is installed back on the valve all accessories should be hooked up and 

tested for proper operation and replaced, if found defective. 

 

 

SECTION 5 - FIELD CONVERSIONS  

 

 

 

 

 

5.1  

HIGH TEMPERATURE SERVICE (-10 TRIM)  

 

5.1.1 

Disassemble and reassemble actuator per Sections 1 through Section 4 using new -10 
(high temperature) Service Kit. 

 

5.2 

LOW TEMPERATURE SERVICE (-11 TRIM) 

 

5.2.1 

Disassemble and reassemble actuator per Sections 1 through Section 4 using new -11 
(low temperature) Service Kit.  

 

5.3  

ADD AN EXTENDED STOP (ES) TO HOUSING ADAPTER (6-10)  
 

NOTE: Prior to disassembly review all of Section  1 Introduction and Section  2  - Actuator  
 

Disassembly, step 2.1 - General Disassembly.  

 

 

 

 

 

 

 

 

Summary of Contents for CBA1030

Page 1: ...ENGLISH LANUAGE BETTIS SERVICE INSTRUCTIONS DISASSEMBLY AND REASSEMBLY FOR CBAX30 DOUBLE ACTING SERIES PNEUMATIC ACTUATORS PART NUMBER 137462E REVISION B RELEASE DATE 18 April 2007...

Page 2: ...3 HOUSING DISASSEMBLY 6 SECTION 3 ACTUATOR REASSEMBLY 8 3 1 GENERAL REASSEMBLY 8 3 2 HOUSING REASSEMBLY 8 3 3 PNEUMATIC CYLINDER REASSEMBLY 11 SECTION 4 ACTUATOR TESTING 14 4 1 ACTUATOR TESTING 14 SE...

Page 3: ...lectrical power and pneumatic pressure has been removed from the actuator 1 1 4 Remove all piping and mounted accessories that will interfere with the disassembly of the actuator 1 1 5 This procedure...

Page 4: ...ed prepared and competent personnel WARNING For the protection of personnel working on Bettis actuators this procedure should be reviewed and implemented for safe disassembly and reassembly Close atte...

Page 5: ...1 All threads on CBA series actuators are Inch Unified and NPT 1 7 2 All tools Hexagons are American Standard inch 1 7 3 Suggested tools Two adjustable wrenches small standard screwdriver with sharp...

Page 6: ...y be equipped with one or two ES ES Extended Stops or M3 M3HW located on outboard end of housing 1 10 and end cap 4 20 2 1 2 Record the settings of stop screw ES or M3 jackscrews 6 30 and 4 30 before...

Page 7: ...cylinder 4 10 over piston 4 50 and remove 2 2 5 Remove piston 4 50 from center bar 8 10 NOTE The standard non M3 piston 4 50 is an assembly made up of one roll pin and one yoke pin do not attempt to...

Page 8: ...ve hex nut 6 40 from M3 jackscrew 6 30 NOTE CBA730 through CBA1030 M3 M3HW models the M3 jackscrew 4 30 can not be removed now The M3 used in these models can be removed later in this procedure using...

Page 9: ...tion as defined in Section 1 step 1 6 3 1 4 1 Before installation coat all moving parts with lubricant 3 1 4 2 Coat all seals with lubricant before installing into seal grooves 3 1 5 Torque shaft uppe...

Page 10: ...o the M3 jackscrew adapter 3 2 1 8 Install hex nut 6 40 onto M3 jackscrew 6 30 NOTE Rotate the hex nut down the M3 jackscrew until it is next to the M3 jackscrew adapter 3 2 2 Housing Adapter 6 10 ES...

Page 11: ...shaft 1 30 3 2 13 Install position indicator 1 50 onto the top of torque shaft 1 30 3 2 14 Rotate the torque shaft 1 30 so that the arms of yoke 1 20 point outward 3 2 15 Coat o ring seal 5 20 with lu...

Page 12: ...he stepped outer diameter of cylinder adapter 4 15 facing away from housing 1 10 3 3 2 2 Install one o seal 5 15 onto stepped diameter of cylinder adapter 4 15 3 3 3 Coat all areas of piston 4 50 with...

Page 13: ...end cap 4 20 NOTE Actuators equipped with an end cap M3 jackscrew 4 30 pre install M3 into end cap 4 20 per step 3 3 14 and then install pre assembled end cap into cylinder 4 10 per step 3 3 15 Actuat...

Page 14: ...ot allow end cap 4 20 to rotate during center bar tightening The end cap must maintain the position as described in step 3 3 16 M3 jackscrew must be installed to be in alignment with the target locate...

Page 15: ...serial number tag 20 4 1 3 All leak testing will use the customer normal operating pressure or the actuator name tag normal operating pressure NOP NOTE When testing the actuator use a proper adjusted...

Page 16: ...kscrew o ring seal 4 1 8 4 Remove pressure from pressure inlet port in the end cap 4 20 4 1 9 If an actuator was disassembled and repaired as a result of this procedure the above leakage test must be...

Page 17: ...ter 6 10 5 3 2 4 Install hex nut 6 40 onto ES 6 30 NOTE Rotate the hex nut down the ES until it is next to housing adapter 6 10 5 4 ADD AN EXTENDED STOP ES TO CYLINDER END CAP 4 20 NOTE Prior to disas...

Page 18: ...embly steps 2 3 2 and 2 3 3 5 5 3 Prior to actuator re assembly review all of Section 3 1 General Re assembly 3 2 Housing Re assembly and 3 3 Pneumatic Cylinder Re assembly 5 5 4 If new M3 housing ada...

Page 19: ...M3 cannot be installed on a standard CBA actuator unless the M3 targets are installed on the piston assembly as shown in Figure Number 2 If the M3 is operated with a piston that does not have a targe...

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