Beta RR 50 CC series Owner'S Manual Download Page 38

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CHECKS AND MAINTENANCE

MAINTENANCE SCHEDULE

Key:

c - check (clean, adjust, lubricate and replace as necessary)

s - replace/renew p - clean r - adjust t - tighten

End of running-in

5.00 km

1st ser

vice - 4,000 km

2nd ser

vice - 8,000 km

3rd ser

vice - 12,000 Km

spark

plug

p s s s

carburettor

p p p p

mixer oil filter

clutch

c c s c c s c c s

clutch

play

r r r r r r r r r r

cooling

system

c c c c c c c c c c

carbon formation in exhaust port

c-p c-p c-p c-p c-p c-p c-p c-p c-p

coolant

mixer oil level

transmission

oil

s c s c s c s c s c

piston and piston rings

idle

speed

r c c c c c c c c c

rear

shock

absorber

c c c c

nuts and bolts *

transmission cables and controls c

wheel

alignment

c c c c c c c c c

steering bearings and steering play

c c c c c c c c c c

wheel

bearings

c c c c c c c c c

air

filter

c p p s p p s p p s

general

vehicle

operation

c c c c c c c c c c

braking

system

c c c c c c c c c c

lights

c c c c c c c c c c

general greasing *

c c c c c c c c c c

brake fluid

silencer

p p p p p p p p p

fork oil and oil seals

headlight

c c c c c c c c c

adjustment/operation

tyre condition and pressure

tensione e lubrificazione

catena trasmissione

spoke

tension

c c c c c c c c c c

final

drive

c c s c c s c c s

fuel lines

c c c c c

(replace every 2 years)

mixer oil lines

c c c c c

(replace every 2 years)

brake pad wear

Engine

Cycle
parts

4th ser

vice - 16,000 Km

5.th ser

vice - 20,000 Km

6th ser

vice - 24,000 Km

7th ser

vice - 28,000 km

8th ser

vice - 32,000 km

9th ser

vice - 36,000 km

p every 1000 Km
s every 3000 Km

c every 2,000 Km - s every 2 years

every

5.00 Km

s every year

c every month

c every 300 Km

c every 1,000 Km

* Recommended after each off-road ride.

Summary of Contents for RR 50 CC series

Page 1: ...nd book contains the information you need to properly operate and maintain your motorcycle The data and specifications provided in this manual does not constitute an engagement on the part of BETAMOTOR S p A BETAMOTOR reserves the right to make any changes and improvements to its models at any moment and without notice ...

Page 2: ... parts rear sprocket ensure that the footrests are properly fixed front rear brake levers calipers discs check that the plastics are properly fastened engine bolts shock absorber bolts swingarm wheel hubs spokes rear frame pipe connections tensioning the chain IMPORTANT For any servicing requirements please get in contact with Beta motor s authorized service network ...

Page 3: ...s 26 CHAPTER 2 OPERATION 27 Checks and maintenance before and after use 28 Running in 28 Refuelling 29 Starting the engine 30 CHAPTER 3 CHECKS AND MAINTENANCE 31 Gearbox oil 32 Brake pump oil 33 Air filter 34 Spark plug 35 Front brake 36 Rear brake 36 Coolant 37 Operations after cleaning 37 Scheduled maintenance 38 CHAPTER 4 ADJUSTMENTS 39 Brake adjustment 40 Clutch lever adjustment 40 Idling sett...

Page 4: ...INDICE 4 GB CHAPTER 6 TROUBLESHOOTING 45 Troubleshooting 46 INDEX 47 ...

Page 5: ...thers always drive carefully and with your helmet on WARNING Any modifications and tampering with the vehicle during the warranty period exempt the manufacturer from all responsibility and invalidate warranty ECOLOGIC GUIDE Every vehicle powered by an internal combustion engine produces an amount of noise noise pollution and gases air pollution which varies with the riding style The abatement of n...

Page 6: ...ic while riding Never ride abreast with other vehicles Do not tow and avoid being towed by other vehicles Always keep a safe distance from other vehicles Do not sit on the vehicle when it is on its stand Do not start off while the vehicle is on its stand Do not pull out the stand when the vehicle is facing downhill Avoid swaying and wheelies as they are extremely dangerous for your own and other p...

Page 7: ...GB CONTENTS CHAPTER 1 GENERAL INFORMATION Vehicle identification data Tyres Familiarizing with your vehicle Controls Digital RPM indicator operating instructions Specifications Wiring diagram Recommended lubricants and liquids ...

Page 8: ...cation numbers is severely punished by law B A TYRES WARNING For your riding safety frequently check the tyres Keep the tyre pressures within the pre scribed range Check the tyre pressures every other week Always measure the inflating pressures when the tyres are cold Enduro front rear Size 80 90 21 48P or 110 80 18 58P 90 90 21 54R Factory 120 90 18 Factory Bar 1 1 Motard front rear Size 100 80 1...

Page 9: ...Check the condition of the tyres before each journey Inspect the tyres for cuts and for nails or other pointed objects sticking out of them Regarding the minimum al lowable thickness of the tread observe the regulations in force in your country We recommend replacing the tyres at the latest when the tread is 2 mm thick Check the inflating pressure on a regular basis while the tyres are cold Proper...

Page 10: ...B FAMILIARIZING WITH THE VEHICLE Main parts 1 Tank cap 2 Air filter 3 Side stand 4 Fuel cock 5 Fuel tank 6 Radiator cap 7 Kick starter 1 2 3 8 10 4 5 6 7 9 8 Muffler 9 Silencer 10 Mixer oil tank cap not fitted on Factory version ...

Page 11: ... side of the handlebar Turn the lever counter clockwise to operate SWITCH The dip and service switch is located on the left side of the handlebar and is com posed as follows 3 Horn button 4 Dip switch high beam low beam 5 Shut down 6 Turn signal light switch FRONT BRAKE LEVER AND GAS CONTROL The front brake lever 7 and the gas throt tle 8 are located on the right side of the handlebar 7 8 1 5 2 3 ...

Page 12: ... in the figure BRAKE PEDAL Brake pedal 9 is located in front of the right hand footrest 9 KICKSTART The kick starter pedal 10 is located on the right side of the engine The upper part is rotatable To start depress the kick starter outward and with a quick movement down ward The pedal will automatically return upwards After starting manually fold the pedal in the rest position 10 ...

Page 13: ...ighting is on permanently when the engine is running 1 2 3 6 5 4 7 1 LCD 2 High beam light 3 Idle pilot light 4 Oil tank level light 5 Indicator light 6 Push button 1 7 Push button 2 DIGITAL RPM INDICATOR OPERATING INSTRUCTIONS Series RR 50 Enduro Enduro standard Factory Motard Motard standard Track CONTENTS 1 GENERAL SPECIFICATIONS AND GENERAL INFORMATIONS 1 1 General specifications 1 2 General i...

Page 14: ...umference mm Clock format 12 hour 24 hour Current date Maintenance TO ENTER THE PARAMETER SETTINGS MODE HOLD DOWN THE RIGHT AND LEFT BUTTONS FOR APPROX 3s THE WORD Unit WILL FLASH ON THE DISPLAY The operational logic is structured as follows The instrument enters SETUP mode displaying the parameters according to the sequence listed above The instrument displays the parameter to be changed for a fe...

Page 15: ...format 12 or 24 hour The default setting on the instrument is the 12 hour clock TO SELECT THE 12 OR 24 HOUR CLOCK PRESS THE RIGHT OR LEFT BUTTON WAIT 5 SECONDS TO PROCEED TO THE NEXT SETTING DO NOT PRESS ANY BUTTONS 2 1 4 Setting the Time The time is set by increasing or decreasing it by 1 minute steps PRESS THE LEFT BUTTON TO DECREASE THE TIME PRESS THE RIGHT BUTTON TO INCREASE IT WAIT 5 SECONDS ...

Page 16: ... Accumulated running time ART Odometer ODO Note The maximum and average speeds are updated automatically when the user accesses screen 3 4 FEATURES General information During normal use the instrument is in Normal mode Available modes Sleep Mode Choose from 3 Normal screens Clear Distance 1 DST1 Clear Distance 2 DST2 Clear Maximum Average Speed MAX AVG Sleep Mode If the instrument does not receive...

Page 17: ...speeds are displayed on screen 3 to the left of the display The instrument automatically updates both the maximum MAX and average AVG speeds To clear the maximum MAX and average AVG speeds hold the right button down for 5 seconds Note you must be on screen 3 to clear the speeds 6 ADJUSTING THE TRAVELLED DISTANCE METER Description The travelled distance meter displays the distance that has been tra...

Page 18: ...right button down for 5 seconds Note you must be on screen 2 to clear the travelled distance 7 WARNING LIGHTS 7 1 Headlight indicator The system activates the indicator in synchrony with the activation of the mains beams 7 2 Direction indicator lights The system activates the indicator in synchrony with the activation of the direction indicators 7 3 Neutral indicator light Indicates the position o...

Page 19: ...ng lock is on To activate the steering lock turn the handlebar counter clockwise push the key and turn counter clockwise Remove the key from this position The engine cannot be started To deactivate the steering lock turn the key clockwise turn the handlebar clockwise From this position the handlebar is free to move the key can be removed and the engine cannot be started WARNING do not keep the spa...

Page 20: ...m clearance from ground 315 mm footrest height 365 mm Dimensions FACTORY total length 2 085 mm total width 815 mm total height 1 225 mm wheelbase 1 415 mm saddle height 935 mm clearance from ground 350 mm footrest height 405 mm Dimensions STD total length 2 052 mm total width 805 mm total height 1 190 mm wheelbase 1 385 mm saddle height 930 mm clearance from ground 345 mm footrest height 395 mm Di...

Page 21: ...l tank 6 liters including reserve of 1 liter cooling circuit liquid All the models 500cc FACTORY 850cc crank case transmission oil 10W 30 820cc FRONT SUSPENSION Hydraulic fork with Ø40 mm shaft ENDURO MOTARD TRACK Hydraulic fork with Ø37 mm shaft ENDURO STANDARD MOTARD STANDARD Hydraulic fork with Ø41 mm shaft FACTORY Level with tube at its limit 110 mm Q 390 5cc Right and left stem Viscosity at 4...

Page 22: ...ment MOTARD TRACK shock absorber travel ENDURO 124 mm shock absorber travel ENDURO STANDARD MOTARD STANDARD 50 mm shock absorber travel FACTORY 114 mm shock absorber travel MOTARD 55 mm shock absorber travel TRACK 62 5 mm rear wheel travel ENDURO FACTORY 250 mm rear wheel travel ENDURO STANDARD MOTARD MOTARD STANDARD 200 mm rear wheel travel TRACK 240 mm FRONT BRAKE disk type with hydraulic contro...

Page 23: ...sc gearchange 6 speed primary drive Z 20 71 final drive MOTARD Z 11 50 final drive ENDURO Z 11 51 FUEL SYSTEM RR 50 carburetor DELL ORTO PHBN 16 HS running on a mixture of unleaded petrol and oil synthetic oil 1 5 mineral oil 3 IMPORTANT Since the Factory version is not equipped with an oil mixer pour a mixture of petrol and oil directly into the fuel tank taking care to observe the percentages me...

Page 24: ...1 GENERAL INFORMATION 24 GB ELECTRICAL DIAGRAM RR 50 ...

Page 25: ...P DOUBLE FILAMENT BULB 8 SIDE TAILLIGHT BULB 12V 5W 9 ENGINE STOP BUTTON 10 HORN BUTTON 11 HEADLIGHT SELECTOR 12 TURN SIGNAL LAMPS SWITCH 13 L H FRONT TURN INDICATOR 14 REGULATOR 15 ENGINE STOP BUTTON 16 OIL LEVEL SENSOR NOT FITTED ON FACTORY 17 L H REAR TURN INDICATOR 18 R H REAR TURN INDICATOR 19 REAR LIGHT LIT BY LED 20 PLATE ILLUMINATION 21 NEUTRAL SENSOR 22 GENERATOR 23 ELECTRONIC CONTROL UNI...

Page 26: ...PECIFICATION TRANSMISSION OIL PANOLIN GEAR BLEND 10W 30 OIL FOR MIXTURE PANOLIN OFF ROAD 2T RACE BRAKE OIL DOT 4 FORK OIL RR50 Enduro FORC Ø 40 LIQUI MOLY RACING S RR50 Motard Track RR50 Factory FORC Ø 41 USD Viscosity at 40 C RIght stem 32 45 Left stem 46 00 RR50 STD Motard STD FORC Ø 37 AGIP H LIFT 46 SAE 15W GREASE FOR JOINTS AND RODS PANOLIN MOLYGRASE 23 LIQUID COOLANT PANOLIN ANTI FROST MT 32...

Page 27: ...2 OPERATION 27 GB CONTENTS CHAPTER 2 OPERATION Checks and maintenance before and after use Running in Refuelling Starting and stopping the engine ...

Page 28: ...d thickness of tread Check that you have the vehicle identification documents On cold days warm up the engine by running it at minimum for a few minutes before starting off Wash the vehicle carefully after every off road use BREAKING IN Breaking in takes approximately 500 km 350 miles During this time Avoid travel at high speeds Change speed often so that the parts will break in uniformly and in a...

Page 29: ...1 liters of which is reserve Breather pipe C is designed to allow the outflow of gases from the tank Injection system oil refueling not fitted on Factory version Remove cap Oil suggested PANOLIN OFF ROAD 2T RACE IMPORTANT Since the Factory version is not equipped with an oil mixer pour a mixture of petrol and oil directly into the fuel tank Observe the oil percentages shown on page 23 A B C ...

Page 30: ...harp move ment of the foot and slightly turn the gas control NOTE When the engine is cold use choke A start and wait a few seconds and then return the lever to its starting position ENGINE SHUT DOWN To shut down the engine proceed in one of the two following ways turn the key to see page 19 press the button on the switch unit see page 11 NOTE Always close the fuel tank valve when the engine is off...

Page 31: ...3 CHECKS AND MAINTENANCE 31 GB CONTENTS CHAPTER 3 CHECKS AND MAINTENANCE Gearbox oil Brake pump oil Air filter Spark plug Front brake Rear brake Coolant Operations after cleaning Scheduled maintenance ...

Page 32: ... hot Place a container under the engine Unscrew filler cap A and drain plug B Empty the crankcase completely Close plug C Pour in 850 gr 820 cc of oil Verify the level as described above Screw on filler cap A again WARNING Hot oil can cause severe burns WARNING Dispose of used oil in compliance with local regulations NOTE Changethegearboxoilafterthefirst500km 350 miles For subsequent oil changes f...

Page 33: ... immediately NOTE For oil changes follow the instructions giv en on the chart on page 38 using the lubricants recommended on page 26 Rear brake Check oil level by means of oil container A Oil level must never be below the minimum level mark on container To restore the oil level top up by means of oil filler chap B WARNING If the pedal feels soft there may be an air bubble in the circuit then conta...

Page 34: ...t there is no drip ping we suggest to grease the side that touches the filter box Paper filter Motard Trak En duro standard Blow the filter with compressed air If necessary also clean the interior of the filter box Reassemble proceeding in the reverse order NOTE If the filter is damaged replace it im mediately WARNING After every intervention check that noth ing has been left inside the filter box...

Page 35: ...should be from 0 5 to 0 6 mm If it is not it may be corrected by bending the earth electrode Check as well that there are no cracks in the insulation or corroded electrodes If so replace immediately Observe the chart on page 38 when performing the check When replacing the spark plug screw it in by hand until it stops then tighten with a wrench NOTE The use of low quality oil will cause an increase...

Page 36: ...iately Note Check the brakes every 2 500 km 1 500 miles To replace contact authorised Betamotor customer service REAR BRAKE Check To check the wear of the rear brake pads visually inspect the caliper from below The lining on the visible ends of the two brake pads should be at least 2 mm thick Should the lining be thinner immediately replace the brake pads Note Check the brakes every 2 500 km 1 500...

Page 37: ... Note The FACTORY version is equipped with a dual radiator Note The circuit capacity of the Factory version is 850cc while for all other versions it is 500 cc Use the fluids specified in the table on page 26 A B OPERATIONS AFTER CLEANING After washing the motorcycle push handlebar control protections back so any penetrated water can evaporate lubricate all pour points and working points clean the ...

Page 38: ...ing bearings and steering play c c c c c c c c c c wheel bearings c c c c c c c c c air filter c p p s p p s p p s general vehicle operation c c c c c c c c c c braking system c c c c c c c c c c lights c c c c c c c c c c general greasing c c c c c c c c c c brake fluid silencer p p p p p p p p p fork oil and oil seals s s s headlight c c c c c c c c c adjustment operation tyre condition and pres...

Page 39: ...CONTENTS CHAPTER 4 ADJUSTMENTS Brake adjustment Adjustment of clutch lever Adjustment of idling speed Adjustment of gas clearance Check and adjustment of steering gear Tightening the chain Adjustment of rear shock absorber ...

Page 40: ...e lever must have 5 mm of idle stroke ADJUSTMENT OF BRAKES Front brake The front brake is disk type with hydraulic control and therefore requires no adjust ment You can adjust lever height by means of the register A Rear brake The rear brake is disk type with hydraulic control You may adjust pedal height by means of register B A B 5 mm B A C ...

Page 41: ... exceeding 3 mm measured from the edge of the handle you should adjust it by means of carburettor register B B A A B C CHECK AND ADJUSTMENT OF STEER ING GEAR Periodically check the play in the steering sleeve by moving the fork back and forth as shown in the figure Whenever you feel play adjust as described below Unscrew the screws A Loosen nut B Take up the play by means of ring nut C For reassem...

Page 42: ...nd clean of deposited dirt If play exceeds 20 mm tighten the chain as follows Loosen the pin A Loosen counternut B Turn screw C Use the same procedure on the other side bringing it into the same position Check wheel alignment Tighten and block pin A keeping the chain adjuster to knok to the register Retighten counternut B 20 mm B A C ...

Page 43: ...y to be adapted to different load conditions Adjuster B located near the lower shock absorber mount is used to adjust the hydraulic damping during the rebound return phase Knob C located on the expansion tank of the shock absorber adjusts the hydraulic damping during the compression phase Turning knobs B and C clockwise in creases the damping action conversely turning them anticlockwise decreases ...

Page 44: ...4 ADJUSTMENTS 44 GB ...

Page 45: ...5 TROUBLESHOOTING 45 GB CONTENTS CHARTER 5 TROUBLESHOOTING Troubleshooting INDEX ...

Page 46: ...d Spark plug dirty Restore the spark gap Clean or replace the spark plug Engine overheats and loses power Silencer partly clogged Exhaust clearance partially obstructed Mix too lean Ignition delayed Contact authorised Betamotor cus tomer service Contact authorised Betamotor cus tomer service Contact authorised Betamotor cus tomer service Contact authorised Betamotor cus tomer service Front braking...

Page 47: ...3 Electrical diagram RR 50 24 Fueling operations 29 Gas clearance adjustment 41 Gearbox oil 32 Idling speed adjustment 41 Keys 19 Liquid coolant 37 Lubricants and liquids 26 Maintenance schedule 38 Operations after cleaning 37 Rear shock absorber adjustment 30 Spark plug 35 Startup 30 Steering check and adjustment 41 Steering lock 19 Technical data 20 Troubleshooting 46 Tyres 8 Vehicle familiarizi...

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