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Beta RR 2T 2013, Owner'S Manual, Page: 54 / 74

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Beta RR 2T 2013 Owner'S Manual Download Page 54

3

CHECKS AND MAINTENANCE

5.3

GB

SCHEDULED MAINTENANCE ENGINE

The required engine maintenance is strongly depending on the level of use and on 

the accordingly done periodic checks and service.

The below mentioned maintenance intervals are for standard competition use, subject 

to the condition that the engine was never running under extraordinary conditions 

and the periodic service was done accurately.

I  = Inspect and if necessary replace
S = Replace / renew
P = Cleaning

Note:
For any service requirements, please contact Betamotor’s Authorized Service Network.

 

Coated clutch disks
Clutch springs length
Gearbox bearing (drive shaft side)
Clutch/bell hub
Cylinder
Piston and segments
Connecting rod
Drive shaft bearings
Surface appearance of the gearbox
Water pump oil shield
Exhaust valve

30h

150l

60h

300l

90h

 450l

I

-

S

I

-

S

-

-

S

I

-

-

-

I

-

-

S

-

-

-

S

-

-

S

-

-

I

-

I/P

-

-

-

S

 

         *

Attachment

Screw

Thread locker Torque [Nm]

Engine to chassis

Special screw M10

45.

Brackets to attach 

the head to the front 

chassis 

M8x20

M

#

35.

Brackets to attach 

the head to the rear 

chassis 

M8x16

M

35.

Brackets to attach the 

head to the engine

M8x65.

35.

# 

Medium resistance thread locker

Summary of Contents for RR 2T 2013

Page 1: ......

Page 2: ...formation you need to properly operate and maintain your motorcycle The data and specifications provided in this manual does not constitute an engagement on the part of BETAMOTOR S p A BETAMOTOR reserves the right to make any changes and improvements to its models at any moment and without notice ...

Page 3: ... parts rear sprocket ensure that the footrests are properly fixed front rear brake levers calipers discs check that the plastics are properly fastened engine bolts shock absorber bolts swingarm wheel hubs spokes rear frame pipe connections tensioning the chain IMPORTANT For any servicing requirements please get in contact with Beta motor s authorized service network ...

Page 4: ... 31 Starting the engine 32 Refuelling 33 CHAPTER 3 CHECKS AND MAINTENANCE 35 Changing the gear and clutch oil 36 Check the level of the front and rear brake fluid and bleeding 37 Check the front and rear brake pads 39 Check the oil level in the hydraulic clutch and bleeding 40 Fork oil 41 Air filter 44 Spark plug 45 Carburetor 47 Coolant 48 Drive chain maintenance and wear 49 Charging the battery ...

Page 5: ...usting the Suspensions telescopic fork and shock absorber 59 61 Tensioning the chain 61 Idling setting 62 Exhaust valve control adjustment 63 CHAPTER 5 REPLACEMENTS 64 Replacing the brake pads front and rear 65 Replacing the headlight bulbs 67 Replacing the rear optical batch 67 CHAPTER 6 TROUBLESHOOTING 70 INDEX 72 ...

Page 6: ...thers always drive carefully and with your helmet on WARNING Any modifications and tampering with the vehicle during the warranty period exempt the manufacturer from all responsibility and invalidate warranty ECOLOGIC GUIDE Every vehicle powered by an internal combustion engine produces an amount of noise noise pollution and gases air pollution which varies with the riding style The abatement of n...

Page 7: ...ic while riding Never ride abreast with other vehicles Do not tow and avoid being towed by other vehicles Always keep a safe distance from other vehicles Do not sit on the vehicle when it is on its stand Do not start off while the vehicle is on its stand Do not pull out the stand when the vehicle is facing downhill Avoid swaying and wheelies as they are extremely dangerous for your own and other p...

Page 8: ...MATION 7 GB CONTENTS CHAPTER 1 GENERAL INFORMATION Vehicle identification data Delivery Load Tyres Steering lock Familiarizing with your vehicle Controls Specifications Wiring diagram Electrical devices Euro 3 devices ...

Page 9: ... data B are stamped in the area shown in the figure WARNING Tampering with the identification numbers is severely punished by law DELIVERY The vehicle is supplied ready for use However it is advisable to conduct a few simple checks before riding Check the tyre pressures Check the oil level in the engine The following items are supplied as standard operation and maintenance manual tool kit see phot...

Page 10: ...th these is possible to unscrew the screw 4 Pull the left cover of rear fender and unhook two rubber bande 5 Now the toolkit 6 is accessibile To take the tool kit push the button 1 to get off the saddle Pull back the saddle Pull the rear side panel 2 to disassemble it 1 2 3 4 6 5 5 ...

Page 11: ...e road holding of the vehicle To protect your safety immediately re place any damaged tyres Slick tyres adversely affect the road holding of the vehicle especially on wet roads and in off road riding Insufficient pressure results in abnormal wear and overheating of the tyres The front and rear tyres must have the same tread design pressure is too high TYRES PRESSION ENDURO RR 250 300 TYRE Off road...

Page 12: ...untry We recommend replacing the tyres at the latest when the tread is 2 mm thick Check the inflating pressure on a regular basis while the tyres are cold Proper pressure ensures optimum riding comfort and prolongs the life of the tyres STEERING LOCK The vehicle is supplied with one key and a spare to be used for the steering lock WARNING Do not keep the spare keys in the vehicle Keep the keys in ...

Page 13: ...absorber 5 Headlight 6 Rear light 7 Side stand 8 Fork 9 Rider s footrests 10 Lower bumper Bumper kit 11 Saddle 12 Engine 13 Front mudguard 14 Number plate holder 15 Kick start 16 Front side panel 17 Rear side panel 18 Fork covers 19 Rear mudguard 20 Cover air filter 5 8 2 1 11 19 14 12 9 4 6 3 17 10 13 16 18 20 7 9 15 ...

Page 14: ...rs Screw B can be used to adjust the home position of the lever see Adjustments GEARCHANGE LEVER Gearchange lever 3 is fitted to the left side of the engine The positions corresponding to the different gears are shown in the figure The neutral position is between the 1st and 2nd gears BRAKE PEDAL Brake pedal 4 is located in front of the right hand footrest The position of the pedal can be adjusted...

Page 15: ...s off KICKSTART Kickstart 6 is fitted to the right hand side of the engine The upper part of the kickstart can be oriented SIDE STAND Press down side stand 7 with the foot and lean the vehicle against it Ensure that the ground is solid and the vehicle stands steadily If the vehicle is used off road the closed stand can be further fastened by means of rubber band 8 STARTER BUTTON Starte button 1 is...

Page 16: ... switch it back on press any button or turn the wheel Using only the internal battery Backlighting will stay on for 4 seconds before switching off With the LO symbol the backlighting will not switch on The symbol appears when the battery voltage is lower than 2 45V Reset Button Using the Reset button located on the back of the instrument all travel data will be deleted including date and time Inte...

Page 17: ...ed for a few seconds in flash mode If you wish to change the parameter displayed for those few seconds simply edit the values by pressing the right and or left buttons according to the modes listed below otherwise wait a few seconds approx 5 s to proceed to the next parameter When the parameter has been edited to the desired value the instrument au tomatically moves onto the next setting there is ...

Page 18: ... is the 12 hour clock TO SELECT THE 12 OR 24 HOUR CLOCK PRESS THE RIGHT OR LEFT BUTTON WAIT 5 SECONDS TO PROCEED TO THE NEXT SETTING DO NOT PRESS ANY BUTTONS Setting the Time The time is set by increasing or decreasing it by 1 minute steps PRESS THE LEFT BUTTON TO DECREASE THE TIME PRESS THE RIGHT BUTTON TO INCREASE IT WAIT 5 SECONDS TO PROCEED TO THE NEXT SETTING DO NOT PRESS ANY BUTTONS Selectin...

Page 19: ... Accumulated running time ART Odometer ODO Note The maximum and average speeds are updated automatically when the user accesses screen 3 FEATURES General information During normal use the instrument is in Normal mode Available modes Sleep Mode Choose from 3 Normal screens Clear Distance 1 DST1 Clear Distance 2 DST2 Clear Maximum Average Speed MAX AVG Sleep Mode If the instrument does not receive a...

Page 20: ...speeds are displayed on screen 3 to the left of the display The instrument automatically updates both the maximum MAX and average AVG speeds To clear the maximum MAX and average AVG speeds hold the right button down for 5 seconds Note you must be on screen 3 to clear the speeds ADJUSTING THE TRAVELLED DISTANCE METER Description The travelled distance meter displays the distance that has been trave...

Page 21: ...ed distance hold the right button down for 5 seconds Note you must be on screen 1 to clear the travelled distance Travelled distance 2 DST 2 Travelled distance 2 can range from 0 to 9999 9 miles or kilometres and appears on the right side of screen 2 To clear the travelled distance hold the right button down for 5 seconds Note you must be on screen 2 to clear the travelled distance ...

Page 22: ...rall height 1270 mm wheelbase 1482 mm saddle height 930 mm ground clearance 320 mm footrest height 407 mm FRAME molybdenum steel with double cradle split above exhaust port TYRES pressure bar off road front 1 0 rear 1 0 pressure bar road front 1 5 rear 1 8 WHEEL DIMENSION front cover 90 90 21 rear cover 140 80 18 front rim 21x1 6 36 holes rear rim 18x2 15 36 holes ...

Page 23: ... mm shafts spring K 4 2 oil type FUCHS 1091 SAE 2 5 oil quantity from the top without spring and with fork compressed 110 mm wheel excursion 290 mm REAR SUSPENSION Single shock absorber with compound lever spring K 4 8 precharge 251 mm 1 5 mm shock absorber travel 135 mm rear wheel travel 290 mm FRONT BRAKE Ø 260 mm disc and dual piston floating caliper REAR BRAKE Ø240 mm disc and single piston fl...

Page 24: ...arburetor see table RR 250 RR 300 Version Certif Competition Certif Competition Carburetor type PWK 36S AG PWK 36S AG Main jet 118 165 118 165 Slow jet 35 35 38 38 Start jet 50 85 50 85 Needle N84K N0ZK N84K N2ZW Needle position from top 3 1 2 2 4 2 Air screw turns from all closed 1 3 4 1 1 4 2 1 1 4 Striker YES NO YES NO Such modification makes the vehicle non compliant with the road regulations ...

Page 25: ...Z 15 Pinion race use Z 13 Rear sprocket omologation 250 300 cm3 Z 45 Rear sprocket race use 250 300 cm3 Z 49 Ignition DC CDI without trembler with digital variable spark advance Kokusan type Starting electric starter and kickstart RR 250 RR 300 Primary drive 28 70 28 70 Gear ratio 1st gear 12 31 12 31 Gear ratio 2nd gear 15 28 15 28 Gear ratio 3rd gear 19 28 19 28 Gear ratio 4th gear 20 24 20 24 G...

Page 26: ...1 GENERAL INFORMATION 25 GB WIRING DIAGRAM RR 2T 21 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 ...

Page 27: ...ONT TURN INDICATOR 12V 10W BULB 18 REGOLATOR 12V 19 ELECTRIC FAN KIT OPTION 20 UNIT TURN SIGNAL LAMPS 21 LEFT HAND REAR TURN INDICATOR 12V 10W BULB 22 TAIL LIGHT WITH LED 23 RIGHT HAND REAR TURN INDICATOR 12V 10W BULB 24 NUMBER PLATE LIGHT 25 BATTERY POSITIVE TERMINAL 26 BATTERY 12V 4Ah 27 GENERATOR 28 10A FUSE 29 FRAME EARTH WIRE 30 STARTER MOTOR 31 STARTER RELAY 32 BATTERY NEGATIVE TERMINAL 33 E...

Page 28: ...y WARNING Extreme caution should be exercised if the electrolyte sulphuric acid should spill out of the battery The electrolyte can cause severe burns In case of contact with the skin rinse generously with water Should the electrolyte come into contact with the eyes rinse with water for at least 15 minutes and immediately seek medical assistance Although the battery is sealed there is a possibilit...

Page 29: ...es WARNING Do not on any account fit a larger capacity fuse or attempt to fix a broken fuse Unskilled operations could cause a break down of the entire electrical system DEVICES FOR E3 VERSION The latest models are E3 type approved and they differ from prior approvals in that two devices have been introduced AIS valve It is called AIS 1 and it is an air intake system which allows to complete the c...

Page 30: ...2 OPERATION 29 GB CONTENTS CHAPTER 2 OPERATION Checks to be performed before each ride Lubricants Running in Engine start Refuelling ...

Page 31: ...nd unsuitable pressure adversely affect road holding 4 BRAKES Check the operation of the brakes and the level of the brake fluid If the brake fluid level falls below the minimum check the brake pads for wear and the brak ing system for possible leaks If an oil leak is found have the braking system overhauled by a specialized BETAMOTOR workshop 5 CABLE CONTROLS Check the adjustment and the operatio...

Page 32: ...arming up the engine 4 Avoid travelling at constant speed changing the speed causes the different com ponents to bed in evenly and more quickly This procedure should be followed each time piston piston rings cylinder crankshaft or crankshaft bearings are replaced WARNING Replace the transmission oil after the first 3 hours or after 15 l of mixture Always use high octane unleaded gasoline and speci...

Page 33: ...nds push the starter 2 into its initial position HOT STARTING 1 Open fuel cock 1 2 Take the vehicle off the stand 3 Shift into neutral 4 WITHOUT opening the throttle firmly and FULLY operate kickstart 3 or use the electric starter WHAT TO DO IF THE ENGINE IS FLOODED After a fall the engine may receive more fuel than is needed Actuate the kickstart 3 5 10 times or press the electric starter button ...

Page 34: ...to fill the tank to the brim FUEL TAP OFF The fuel tap 3 is closed when in OFF position ON Before using the vehicle turn the knob to ON When the fuel cock is in the ON position the fuel tank empties until only the reserve fuel is left RES The reserve fuel is used only if the knob is in the RES position Do not forget to bring the knob back to the ON position after refuelling Reserve fuel 1 3 litres...

Page 35: ......

Page 36: ...l of the front and rear brake fluid and bleeding Check the front and rear brake pads Check the oil level in the hydraulic clutch and bleeding Fork oil Air filter Spark plug Carburetor Coolant Drive chain maintenance and wear Charging the battery Cleaning and checking the vehicle Scheduled maintenance Prolonged inactivity ...

Page 37: ...ng surface put in screw 3 with the seal ring and tighten at 20 Nm Remove the screw 4 closure from the co ver and introduce 850 ml of transmission shift oil PANOLIN OFF ROAD 4T SYNTH 10W 40 Under conditions with high engine tem peratures and intense clutch use deep sand and mud it is recommended to use an increased clutch gearbox oil quantity of 1000 ml Attach again the lower bump stop 1 and attach...

Page 38: ...ple fluid with a base of silicone oil which requires special seals and tubes WARNING The brake fluid is extremely corrosive Take care not to spill it on the paintwork BLEEDING THE FRONT BRAKE To bleed air from the front brake circuit proceed as follows Remove the rubber cap B from the valve C Open the sump cap Insert one end of a trasparent tube into a container Pump with the brake lever 2 3 times...

Page 39: ... base of silicone oil which requires special seals and tubes WARNING The brake fluid is extremely corrosive Take care not to spill it on the paintwork BLEEDING THE REAR BRAKE To bleed air from the rear brake circuit proceed as follows Remove the rubber cap E from the valve F Open the sump cap Insert one end of a trasparent tube into a container Pump with the brake lever 2 3 times and keep the leve...

Page 40: ...eplace the brake pads can result in a considerable reduction of the braking action and in damage to the brake disc REAR BRAKE LINING CONTROL Inorder to verify the wear condition of rear brake is enough to view the plincer from the back side where is possible to glimpse the brake lining tails which will have to show a brake of 2 mm in thickness If the stratum is lesser let s start replacing them No...

Page 41: ...OTOR dealer BLEEDING THE HYDRAULIC CLUTCH To bleed air from the rear clutch pump proceed as follows Open the sump cap Insert one end of a trasparent tube into a container Pump with the clutch lever 2 3 times and keep the lever pressed Unscrew the valve and let the oil drain If are still visible in the tube repeat above aperation until obtaining a continuous outflow of oil within no air bubles Clos...

Page 42: ...l stand lift it making sure that it is stable Remove the cable gland U bolt A Remove the screws B that fix the brake caliper to the left leg and remove the brake caliper Remove cap C loosen the screws D slide the wheel pin out and remove the front wheel Loosen the screws E and F that block the legs of the of the fork to the plate and slide the fork legs out Place the legs vertically with cap 1 fac...

Page 43: ... drain the remaining oil When the oil has been drained com pletely introduce the amount of new oil described in chapter 1 page 22 Bleed the pumping unit of air making it rise and fall until complete loading Introduce the spring and screw the cap 1 until it is completely inserted on the pum ping rod Block the cap to the pumping rod via the counter nut 2 1 2 3 1 2 ...

Page 44: ...rews E at 17Nm and F at 12Nm after the screws have been greased Apply the wheel complete with spacers pin and cap C which will be tightened to 50Nm Tighten the screws D to 10Nm Apply the brake caliper and apply thre adlock of average intensity onto screws B Tighten to 35Nm Apply the cable gland U bolt and tighten the screws A to 1 5 Nm 17Nm 12Nm C A B D 1 5Nm 10Nm 50Nm 35Nm F E ...

Page 45: ...lter Wet the filter with filter oil and then remove the excess oil to prevent it from dripping WARNING Do not clean the filter with gasoline or petrol Never use the vehicle if the air filter is not in place The infiltration of dust and dirt can cause damage and considerable wear If necessary clean the inside of the filter box Replace the filter taking special care to ensure the seal of the rubber ...

Page 46: ...l tank proceed as follows Unscrew the two screws 1 unscrew the screw 2 both side Close the fuel tap OFF position and disconnect the pipe fuel 3 from the fuel tap Lift the fuel tank WARNING Do not check while the engine is hot Keeping the spark plug in good condi tion makes for reduced consumption and optimum engine performance 2 3 1 ...

Page 47: ...5 0 6 mm If the gap is not as specified restore the proper gap by bending the earth electrode The spark plug may appear black rich carburation light brown appropriate carburation white lean carburation Check that the insulator is not cracked and that the electrodes are not corroded in which case the spark plug should be immediately replaced Lubricate the spark plug thread and then when the engine ...

Page 48: ...e carburetor so that you can collect the running out fuel Open the drain screw 2 to drain the fuel Close the drain screw Apply the chain protection and tighten the screws at 10Nm WARNING Fuel is flammable and toxic and must be handled with great care Never work on the fuel system near heat sources or open flames Always allow the engine to cool down before working on the fuel system Wipe off any ex...

Page 49: ...e needle valve is in working order adjust the float height by bending float lever 1 Assemble the carburetor tank assemble the carburetor and check idling COOLANT The level of the coolant must be checked when the engine is cold Use the following procedure Unscrew cap A and visually check the level of the liquid When the engine is cold the radiator fins should be immersed in the liquid for about 10 ...

Page 50: ... brake disc otherwise the tyre grip and the action of the brake would be greatly reduced making it very difficult to control the vehicle DRIVE CHAIN WEAR To check the wear of the drive chain use the procedure described below Shift into neutral pull up the upper stretch of the chain with a force of 10 15 kg see figure Measure the length of 18 links on the lower stretch of the chain If the length is...

Page 51: ...voltage 14 4 15 V Charge the battery for about 12 hours Check the voltage 10 12 hours after the end of recharge as described above Constant current Charge battery at 0 5 0 8 A until the voltage between the terminals stabilizes at 14 5 V WARNING The battery is sealed When recharging it do not remove the seal nor add any liquid WARNING When recharging first connect the battery to the battery charger...

Page 52: ...ming the jet to the digital instrument panel Detergents pollute water Always wash the vehicle in areas equipped for col lection and purification of the washing liquids Never wash the vehicle in the sun particularly during the summer when the bodywork is hot The shampoo would dry before being rinsed off and cause damage to the paintwork Do not clean the plastic surfaces with cloths soaked in petrol...

Page 53: ...liding and regulation I I Liquid level clutch pump I I Airbox and air filter P P Chain plate wheel and pinion I I Liquid level pads thickness I I Disc thickness I I Pipe tightness I I Idle travel levers and drives sliding I I Shock absorber and telescopic fork I I Fork cover P P Bearings of stearing I I Nuts and bolts T T Spokes I I Tyres I I Bearings clearance I I UNIT INTERVENTION 1 coupon after...

Page 54: ...eaning Note For any service requirements please contact Betamotor s Authorized Service Network Coated clutch disks Clutch springs length Gearbox bearing drive shaft side Clutch bell hub Cylinder Piston and segments Connecting rod Drive shaft bearings Surface appearance of the gearbox Water pump oil shield Exhaust valve 30h 150l 60h 300l 90h 450l I S I S S I I S S S I I P S Attachment Screw Thread ...

Page 55: ... a few times by operating the kick start where available and then replace the spark plug Cover the unpainted parts excepting the brakes and the rubber parts with a film of oil or spray silicone Remove the battery and keep it in a dry place Charge the battery every 15 days AFTER PROLONGED INACTIVITY Reinstall the battery Restore the tyre inflating pressures Check the tightening of all the screws ha...

Page 56: ......

Page 57: ...and brake pedal Adjusting the home position of the clutch lever Adjusting the handlebars Gas control adjustment Checking and adjusting the steering play Adjusting the Suspensions telescopic fork and shock absorber Tensioning the chain Idling setting Exhaust valve control adjustment ...

Page 58: ... in order to meet the driver s specific driving needs ADJUSTING THE HOME POSITION OF THE FRONT BRAKE LEVER The home position of brake lever 2 can be adjusted by means of screw 1 ADJUSTING THE HOME POSITION OF THE BRAKE PEDAL The home position of brake pedal 1 can be altered by turning adjusting screw 2 af ter loosening the counternut located under dust cap 3 Loosen the counternut and turn the adju...

Page 59: ...he throttle twist grip turns smoothly CHECKING AND ADJUSTING THE STEERING PLAY Periodically check the play of the steering head tube by moving the forks backwards and forwards as shown in the figure If any play is felt carry out the adjustment by following these steps Loosen the four screws 1 and screw 2 Recover the play by intervening on screw 3 Tighten the screws 1 to 17Nm Tighten the screw 2 to...

Page 60: ...ases the action of the rebound damper Standard adjustment RR 2t 14 clicks from the completely closed position ADJUSTING THE COMPRESSION DAMPER The hydraulic compression damper deter mines the behaviour of the telescopic fork during compression and can be adjusted by means of screw B ocated at the lower end of the fork legs Turning the screw clockwise increases the action of the com pression damper...

Page 61: ... closed High speed adjustment Turn knob D ianticlockwise to decrease the hydraulic compression damper Standard adjustment RR 2t 22 clicks from fully closed WARNING Starting from the standard position turn the knob anticlockwise with a closing ac tion the center screw will have an integral movement then will rotate with the knob SHOCK ABSORBER ADJUSTING THE HYDRAULIC COMPRES SION DAMPER high and lo...

Page 62: ...pindle nut 1 Loosen counternuts A on either side of the fork Turn adjusting screws B on either side until the desired chain tension is obtained Tighten counternuts A on either side of the fork Tighten the nut 1 at 130 Nm ADJUSTING THE HYDRAULIC REBOUND DAMPER Turn screw G t o adjust the hydraulic re bound damper Turning the screw anticlockwise out de creases the damping effect Standard adjustment ...

Page 63: ...escribed in the carburetor setting table page 23 Warm the engine for approx 5 minutes until the operational temperature is attained Slowly turn the air adjustment screw clockwise until idling starts diminishing Mark the position then slowly turn the air adjustment screw no 2 counterclockwise until idling decreases again Adjust the screw between these two positions at the highest idling point If a ...

Page 64: ... fatta in sede di coll motore Non modificare per nessun motiv della vite di registro 1 EXHAUST VALVE CONTROL ADJUSTMENT ATTENTION The vehicle is provided with an exhaust valve whose fine tuning is performed during the final try out of the engine The position of adjustment valve 1 must not be modified for any reason 1 ...

Page 65: ...5 REPLACEMENTS 64 GB CONTENTS CHAPTER 5 REPLACEMENTS Replacing the brake pads front and rear Replacing the headlight bulbs Replacing the rear optic batch ...

Page 66: ... two pads as shown in the figure Remove the brake pads taking care not to drop the leaf spring located under the pads To reassemble follow the reverse proce dure When fitting the pads ensure that the leaf spring is properly in place WARNING The brake disc must always be kept free from oil and grease An oily or greasy disc strongly reduces the braking action After work has been carried out on the b...

Page 67: ...g located above the two pads To reassemble follow the reverse proce dure When fitting the pads ensure that the leaf spring is properly in place WARNING The brake disc must always be kept free from oil and grease An oily or greasy disc strongly reduces the braking action After work has been carried out on the braking system pull the brake lever to bring the pads into contact with the disc This will...

Page 68: ...fficiency To refit follow the procedure above but in reverse order Fasten the lamp holder front cowl to the supporting pins and fix it with the two elastics REPLACING THE REAR OPTIC BATCH The rear optical batch led type To replacing the rear optical batch remove the rear fender proceed as follows Remove the saddle and unscrew the four screws 1 and disconnect the electrical connector Loosen the two...

Page 69: ...crew the two E screws and the four F screws Take off the rear fender Disconnect he connector A and unthread the cable To reassebly the optical batch insert before the connector in the hole B and then put the cable as it shown in the picture ...

Page 70: ......

Page 71: ...6 TROUBLESHOOTING 70 GB CONTENTS CHARTER 6 TROUBLESHOOTING INDEX ...

Page 72: ...odes Clean with a spray product for electric contacts and tighten Empty the carburetor tank Restore the spark gap Clean or replace the spark plug The engine does not hold idling Idling air jet clogged Adjustment screws poorly adjusted Faulty spark plug Faulty ignition system Check and clean the carburetor air jets Engine overheats and loses power Silencer partly clogged Laminar pack damaged Fault ...

Page 73: ...heck the level 40 Controls 13 Coolant 48 Delivery 8 Drive chain maintenance and wear 49 Electrical devices 27 Fork oil right left rod 41 Front and rear brake check pads 39 Front and rear brake check the level 37 Gas clearance adjustment 58 Gearbox clutch oil replacement 36 Handlebars adjustment 57 Idle speed adjustment 62 Load 10 Lubricants 31 Refuelling 33 Replacing the brake pads front and rear ...

Page 74: ...k 11 Suspensions telescopic fork and shock absorber 59 61 Tensioning the chain 61 Troubleshooting 71 Tyres 10 Vehicle identification data 8 Vehicle familiarizing with 12 Vehicle prolonged inactivity 54 Wiring diagram RR 2t 25 ...

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