Beta Motorcycles RR-S 350 EFI 2020 Owner'S Manual Download Page 88

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OUBLESHOO

TIN

USA

CHAPTER 6 TROUBLESHOOTING

CONTENTS
Troubleshooting ................................................................................... 88
Alphebetical index ............................................................................... 89

Summary of Contents for RR-S 350 EFI 2020

Page 1: ...4 STROKE 2020 OWNERS MANUAL W W W B E T A U S A C O M...

Page 2: ...n you need to properly operate and maintain your motorcycle The data speci cations and images shown in this manual does not constitute an engagement on the part of BETAMOTOR S p A BETAMOTOR reserves t...

Page 3: ...llowing parts rear sprocket ensure that the footrests are properly xed front rear brake levers calipers discs check that the plastics are properly fastened engine bolts shock absorber bolts swingarm w...

Page 4: ...OPERATION 17 Main parts 18 Moto GPS Voyager Trail Tech 22 Checks before and after use 23 Running in 23 Fuelling 24 Starting the engine 25 Engine shut down 25 Vehicle preparation for use in heavy duty...

Page 5: ...nector maintenance 68 Prolonged inactivity 70 Scheduled maintenance vehicle 71 Tightening torque overview 73 CHAPTER 5 REMOVING AND INSTALLING SUPERSTRUCTURES 75 Removing and installing of the saddle...

Page 6: ...e warranty SYMBOLS SAFETY ATTENTION Failure to respect information marked with this symbol can entail a personal hazard INTEGRITY OF THE VEHICLE Failure to respect information marked with this symbol...

Page 7: ...Never ride abreast with other vehicles Do not tow and avoid being towed by other vehicles Always keep a safe distance from other vehicles Do not start off while the vehicle is on its stand Avoid swayi...

Page 8: ...cation 8 Engine identi cation 8 Tools kit 8 Label location 10 Familiarizing with the vehicle 11 Main parts 11 Speci cations 12 Weight 12 Dimensions 12 Tyres 12 Capacities 12 Front suspension 13 Rear...

Page 9: ...N Frame identi cation data A are stamped on the right side of the steering head tube ENGINE IDENTIFICATION Engine identi cation data B are stamped in the area shown in the gure TOOLS KIT The following...

Page 10: ...1 GENERAL INFORMATION 9 USA...

Page 11: ...check 1 4 3 2 LABEL LOCATION 2 This BETA exhaust system 2204185 meets U S EPA QRLVH HPLVVLRQ UHTXLUHPHQWV RI G D IRU PRGHO VSHFL F code Beta 3867700497 3867710497 3867660497 3867670497 and 3867680497...

Page 12: ...Fork 9 Rider s footrests 10 Lower bumper Bumper kit 11 Saddle 12 Engine 13 Front mudguard 14 Number plate holder 15 Kick start 16 Gear lever 17 Rear brake lever 18 Front brake lever 19 Clutch lever 20...

Page 13: ...20 mm footrest height 413 mm TYRES front rim 21x1 6 36 holes rear rim 18x2 15 36 holes CAPACITIES fuel tank 9 liter including reserve 2 5 liter coolant circuit 1 3 liter engine oil 750 ml following no...

Page 14: ...completely open 0 Wheel excursion 300 mm REAR SUSPENSION Single shock absorber with compound lever Spring daN mm K 5 4 Static sag load see page 36 page 36 35 mm Compression clicks high speeds from co...

Page 15: ...n by pump Spark plug NGK LKAR 8A 9 Clutch wet multidisc Transmission 6 speed with front claw clutch Version RR S 430 RR S 430 RR S 430 RR S 500 Primary drive 28 76 28 76 31 72 31 72 Gear ratio 1st gea...

Page 16: ...he products listed in the table above PRODUCT TYPE SPECIFICATIONS ENGINE OIL MOTUL 7100 10W40 GEAR AND CLUTCH OIL MOTUL TRASOIL EXPERT 10W40 BRAKE OIL MOTUL RBF 600 CLUTCH ACTUATOR OIL MOTUL RBF 600 F...

Page 17: ...16 USA...

Page 18: ...ake lever and gas control 20 Gear change lever 20 Brake pedal 20 Kickstart Optional 20 Side stand 21 Steering lock 21 Moto GPS Voyager Trail Tech 22 Removing the lithium battery 22 Checks before and a...

Page 19: ...AUTION Before start the engine make sure the switch is on Control lights On the bottom side of MOTO GPS there are four control lights Injection light Indicates a fault in the injection system Contact...

Page 20: ...ight activates the left or right indicators When released the lever returns to the central position Press it to turn the indicators off RH SWITCH Starter button 1 is located on the right hand side of...

Page 21: ...starting manually fold the pedal in the rest position M02_V0003 GEAR CHANGE LEVER Gear change lever is tted to the left side of the engine The positions corresponding to the different gears are shown...

Page 22: ...r band STEERING LOCK To activate the steering lock turn the handlebar counter clockwise push the key and turn counter clockwise Remove the key from this position To deactivate the steering lock turn t...

Page 23: ...w this steps 1 remove the front mask page 86 2 remove the two xing screws 1 3 disconnect the dashboard connec tors to the electrical system 4 remove the dashboard To re t perform the above steps in re...

Page 24: ...he headlight the rear and brake lights the indicators the warning lights and the horn 9 Wash the motorcycle thoroughly after off road use page 67 RUNNING IN The running in period lasts approximately 1...

Page 25: ...ntilated area Pay special attention so that the fuel does not come into contact with hot parts of the vehicle Immediately clean up any spilled fuel WARNING Risk of poisoning Fuel is poisonous liquid a...

Page 26: ...rated heat and to avoid damaging the battery If the battery is at a temperature below 15 C the electric startup will be weak not because the battery is deteriorated but because it needs to be warmed u...

Page 27: ...ify tensioning and wear of the chain page 61 y Verify all electrical connectors making sure they are well connected Keep them dry and clean USE ON DRY SAND y Apply speci c protection against sand to t...

Page 28: ...the route Note The oil has a tendency to heat up quickly when there is frequent clutch use and when using a crown whose dimensions are excessive For this opera tion contact the Betamotor service netw...

Page 29: ...28 USA...

Page 30: ...1 Adjustment of the handlebar position 32 Adjusting fork 33 Adjusting the rebound damper 33 Adjusting the spring preload 33 Adjusting the compression damper 33 Adjusting the suspensions 34 Shock absor...

Page 31: ...ng Do not remove the locknut for any reason 1A REAR BRAKE The home position of brake pedal 3 can be altered by turning adjusting screw 5 after loosening the counternut located under dust cap 4 Loosen...

Page 32: ...ange when the han dlebars are fully rotated to the left or right Push back protective cap 1 Loosen coun ternut 2 and turn adjusting screw 3 Tighten the counternut and check that the throttle twist gri...

Page 33: ...s 1 Position the handlebar according to re quirements Tighten to the torque indicated 1 25Nm Remove the screws 5 NOTE Before removing the screws 5 heat the area with a hairdryer of the type used by co...

Page 34: ...cially according to the rider s weight The front setup raises by moving the adjustment control B clockwise and it lowers by moving it anticlockwise N B When the spring pre load adjuster is turned the...

Page 35: ...ng terrain it is necessary to intervene on the extension adjuster A To nd the right grip balance of the front wheel with respect to the ter rain open turn towards or close turn towards the adjuster Po...

Page 36: ...Using a screwdriver loosen screw C by turning it clockwise to increase the hydraulic compression damper For standard setting refer to page 13 Adjustment for high compression speed Turn knob D anticloc...

Page 37: ...he gure H1 H2 STATIC SAG LOAD TEST To verify the static sag of the shock ab sorber proceed as follows Place the motorcycle on the work stand Measure the vertical distance between the rear wheel axle a...

Page 38: ...stant K of the suspensions fork and shock absorber depending on the weight of the driver Refer to the accessories catalogue Betamotor to obtain the spring codes Rider weight kg K Spring constant FORK...

Page 39: ...38 USA...

Page 40: ...rear brake uid 53 Bleeding the rear brake 54 Rear brake lining control 55 Brake disc thickness control 55 Clutch control 56 Check the level 56 Bleeding 57 Check and adjusting of steering play 58 Fork...

Page 41: ...ose the lling hole with the plug 2 and repeat steps 3 4 and 5 until the condition in step 4 is satis ed Use the oil indicated on page 15 in the Recommended lubricants and liquids table REPLACEMENT Alw...

Page 42: ...en the screws at 10 Nm Pour in the quantity of liquid indicated on page 12 Use the oil indicated on page 15 in the Recommended lubricants and liquids table Screw on ller cap 1 again Check the oil leve...

Page 43: ...ndicated on page 15 in the Recommended lubricants and liquids table REPLACEMENT Always perform the replacement when engine is hot Position the drive on a at base ensuring stability Remove the engine c...

Page 44: ...oading tube In the case in which the liquid is not visible proceed topping up At the end of operation re t the ller cap Use the liquid coolant indicated on page 15 in the Recommended lubricants and li...

Page 45: ...ust take place when the engine is cold Unscrew cap 1 Place a container under screw 2 Unscrew the screw 2 Drain the liquid Tighten screw 2 applying the speci c washer Top up Reapply the loading cap The...

Page 46: ...on gloves Keep coolant out of reach of chil dren Avoid any direct contact of the cool ant with skin eyes or clothing If this happens with the eyes rinse immediately with plenty of water and seek medic...

Page 47: ...e lter fastener 1 Pull out air lter 2 Reassemble by performing the operations in reverse order WARNING After every intervention check that nothing has been left inside the lter box WARNING When re ins...

Page 48: ...e damage and considerable wear WARNING After every intervention check that nothing has been left inside the lter box AIR FILTER CLEANING Thoroughly wash the lter with water and soap Dry the lter Wet t...

Page 49: ...mpletely insert the rungs 3 of the cage into the lter seats To hook the inside edges of the lter with the correspondents grafts 4 found on the cage Note before re tting the lter to the vehi cle is rec...

Page 50: ...l tank page 86 Examine the distance between the elec trodes with a feeler This distance should be from 0 5 0 6 mm If it is not it may be corrected by bending the earth electrode Check as well that the...

Page 51: ...icated on page 15 in the Recommended lubricants and liquids table WARNING The brake uid is extremely corro sive Take care not to spill it on the paintwork Wear appropriate protective cloth ing and pro...

Page 52: ...continuously top up the brake pump thank to replace the oil that is out owing Remove the tube Replace the rubber cap Close the oil reservoir cap Use the liquid indicated on page 15 in the Recommended...

Page 53: ...orm the check according to the times shown in the table on page 71 To replace contact authorised Betamotor customer service BRAKE DISC THICKNESS CONTROL Periodically verify disc condition In case sign...

Page 54: ...cants and liquids table WARNING The brake uid is extremely corro sive Take care not to spill it on the paintwork Wear appropriate protective cloth ing and protection gloves Keep coolant out of reach o...

Page 55: ...ontinuously top up the brake pump thank to replace the oil that is out owing Remove the tube Replace the rubber cap Close the oil reservoir cap Use the liquid indicated on page 15 in the Recommended l...

Page 56: ...rm the check according to the times shown in the table on page 71 To replace contact authorised Betamotor customer service BRAKE DISC THICKNESS CONTROL Periodically verify disc condition In case signs...

Page 57: ...in the Recommended lubricants and liquids table WARNING The clutch uid is extremely corro sive Take care not to spill it on the paintwork Wear appropriate protective cloth ing and protection gloves K...

Page 58: ...ontinuously top up the pump tank to replace the liquid that is out owing Remove the tube Replace the rubber cap Use the liquid indicated on page 15 in the Recommended lubricants and liquids table 2 1...

Page 59: ...gure Whenever you feel play adjust as described below Loosen the screws 1 Loosen the screw 2 Reduce the play by turning nut 3 Tighten the screws to the prescribed torque values WARNING Tightening of...

Page 60: ...stability torque with repeated tightening until stability torque has been achieved FRONT WHEEL TIGHTENING Following removal of the wheel Compress and release the fork 3 4 times Tighten the wheel bolt...

Page 61: ...Always keep it lubricated and clean of deposited dirt Take special care in preventing the lubricant from coming into contact with the rear tyre or brake disc otherwise the tyre grip and the action of...

Page 62: ...lay exceeds 30 35 mm ten sion the chain Loosen the pin 1 Loosen counternuts A on either side of the fork Turn adjusting screws B on either side until the desired chain tension is obtained Tighten coun...

Page 63: ...ain be sure to re place the chainring and sprocket as well New chains wear more quickly if tted on old and worn sprockets After replacing the chain adjust its tension as described on page 61 10 15 Kg...

Page 64: ...ce 3 2 4 M04_L0063 M04_L0064 For the replacement of high low beam remove the rubber cap 2 disconnect the connector 3 unhook the spring 4 and remove the light bulb Replace with a new lamp page 15 for l...

Page 65: ...ive pole WARNING The battery contains hazardous substances Keep the batterie out of the reach of children Keep sparks and open ames away from the battery Charge the battery only in well ventilated are...

Page 66: ...rt it with the terminals as shown in picture Reattach the rubber band 5 FIRST Connect the positive lug 4 red to the positive pole of the battery by pushing the protective cap 3 in its position THEN se...

Page 67: ...of the same type Should the new fuse also burn out when tted immediately contact a special ized BETAMOTOR dealer 3 CHARGING THE BATTERY Check the battery charge using a multim eter or by pressing the...

Page 68: ...ver and the throttle body WASHING MODE Use water jet to soften the dirt and mud accumulated on the paintwork then remove them with a soft bodywork sponge soaked in water and shampoo Subsequently rinse...

Page 69: ...ttention to what is contained here below ELECTRICAL CONNECTOR MAINTENANCE Disconnect the connectors listed below blow compressed air on the connector both on the system and on the component side and t...

Page 70: ...page 86 The connector is positioned as indicated in gure 1 press the lock device 2 Pull the connector as shown For re assembly proceed opposite the above mentioned order Attention at the end of the o...

Page 71: ...ximately 30 percent and if possible raise the tyres off the ground Cover the unpainted parts excepting the brakes and the rubber parts with a lm of oil or spray silicone Remove the battery page 64 and...

Page 72: ...segments S S Cylinder C C Surface appearance of the cams C C Valve clearance C C C C C C C Valves C S Valve guide wear C C Valve spring C S Clutch disc wear C C S C C S Clutch springs C C S C C S Clut...

Page 73: ...ox and air lter P P P P P P P Chain plate wheel and pinion C C C C C C C Brake Liquid level pads thickness C C C C C C C Disc thickness C C C C C C C Pipe tightness C C C C C C C Idle travel levers an...

Page 74: ...lebar u bolt steering head 40 M Upper handlebar u bolt lower handlebar u bolt 25 Rear axle Tightening torque Nm Threadlock Wheel pin 130 Rear shock absorber frame 50 Rear shock absorber rocker arm 50...

Page 75: ...s Fuel tank to the frame 10 Grease Fuel tank fairings to the radiator 7 Rear mudguard 5 M6 20 M8 License plate 5 M6 1 8 Self tapping Rear frame to frame 35 Medium strength threadlocker Filter box arms...

Page 76: ...RUCTURES CONTENTS Removing and installing of the saddle 76 Removing and installing air lter cover panel 77 Removing and installing of the rear mudguard 78 Removing and installing of the engine protect...

Page 77: ...SADDLE Press button 1 Remove the saddle towards the rear of the motorcycle To re assemble Insert the cavity 1 of the saddle in slot 2 Press the saddle down in the middle and at the same time push it...

Page 78: ...e the bayonet joint 3 is rmly inserted into the button lock REMOVING AND INSTALLING AIR FILTER COVER PANEL Grab the side panel in the front side and pull out To re t insert the tabs 1 into their slots...

Page 79: ...r fender is necessary U remove the saddle page 76 U remove the screws 1 and 2 xing the license plate holder to the vehicle Remove the saddle towards the rear of the motorcycle Remove the screws 3 4 an...

Page 80: ...Grasp the mudguard by the sides spread the fender and slide out towards the rear For reassembly proceed inversely com pared to the previously described disas sembly procedures Refer to the tightening...

Page 81: ...TALLING OF THE ENGINE PROTECTION To remove the engine protection plate loosen the screws 1 and 2 For reassembly proceed inversely com pared to the previously described disas sembly procedures Tighten...

Page 82: ...hen refuelling and keep open ames and lighted cigarettes away Immediately clean up any spilled fuel Remove the saddle page 76 Remove the screw 2 fastening the tank to the frame and the screws 3 one pe...

Page 83: ...5 REMOVING AND INSTALLING SUPERSTRUCTURES 82 USA Lift the tank slightly and U remove the tube 6 U disconnect the connector 7 5 6 7 M05_L0017 M05_L0018A M05_L0028 M05_L0029...

Page 84: ...Lift the tank backwards and remove the tank towards the rear To re t the tank proceed as follows U place the tank to the vehicle and connect the connector 7 Insert the hose 6 following the passage as...

Page 85: ...fuel quick release ttings are well inserted Reconnect connectors 4 and 5 Push the tank towards the front of the vehi cle and down Tighten the tank screws to the torques given When assembly is complete...

Page 86: ...5 REMOVING AND INSTALLING SUPERSTRUCTURES 85 USA M05_L0028 Refit the saddle page 76 and the vent pipe 5...

Page 87: ...e the jumper 2 by pulling the rear portion towards you and slide it towards the rear Unhook the elastics 3 one on each side Pull the mask upwards and rotate it forward from the top Disconnect all the...

Page 88: ...6 TROUBLESHOOTING 87 USA CHAPTER 6 TROUBLESHOOTING CONTENTS Troubleshooting 88 Alphebetical index 89...

Page 89: ...age 86 Spark plug dirty Clean or replace the spark plug Spark gap wrongly adjusted Restore the spark gap Faulty ignition injection system Contact authorised BETAMOTOR customer service The motor stops...

Page 90: ...8 Checks before and after use 23 Cleaning the vehicle 67 Clutch 31 Clutch control 56 Electrical connector maintenance 68 Engine oil 40 Engine shut down 25 Familiarizing with the vehicle 11 Fork 59 Fro...

Page 91: ...Removing and installing of the rear mudguard 78 Removing and installing of the saddle 76 Removing and installing of the tank 81 Removing and installing the headlamp mask 86 Riding safety 6 Running in...

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Beta Motorcycles RR-S 350 EFI 2020, Owner'S Manual

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